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817761 SENSOR GP-FEED S/N 2JD1-204 PART OF 819540 DRIVE-CONVEYOR AP-1200 ASPHALT PAVER


ELECTRICAL AND STARTING SYSTEM
SENSOR GP
HYDRAULIC SYSTEM
MOTOR GP
FILTER GP
FRAME AND BODY
LINES GP
HYDRAULIC SYSTEM
LINES GP-STEERING
CYLINDER GP

ASPHALT PAVER AP-1200 ASPHALT PAVER 2JD
 AP-1200 ASPHALT PAVER 2JD00001-UP (MACHINE) POWERED BY 6.354 ENGINE KEBP0047 AP-1200 2JD   (1986)

ELECTRICAL AND STARTING SYSTEM

SENSOR GP
SENSOR GP-FEED
081-7761 SENSOR GP-FEED
SENSOR GP-FEED
081-7761 SENSOR GP-FEED
 

#KEBP00470090
 

081-7761: SENSOR GP-FEED

817761 SENSOR GP-FEED
S/N 2JD1-204
PART OF 819540 DRIVE-CONVEYOR
c480535 KEBP0047
0817761 SENSOR GP-FEED Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1585 [4] BOLT  
2. 3B-4508 [4] LOCKWASHER  
3. 1D-4719 [4] NUT  
4. 8C-7925 [2] BRACKET  
5. 1D-4717 [12] NUT  
6. 0S-1588 [12] BOLT  
7. 8C-7819 [2] BRACKET  
8. 081-6474 [4] PIN-COTTER  
9. 8C-7920 [2] ROD  
10. 8T-8029 [2] CONTROLLER GP  
11. 8T-8031 [2] SENSOR  
12. 0S-1615 [8] BOLT  
13. 3B-4504 [8] LOCKWASHER  
14. 1B-4330 [12] NUT  
15. 0S-1614 [4] BOLT  
16. [2] PADDLE  
17. 8C-7916 [2] ROD  
18. 8C-7917 [2] BRACKET  
19. 1B-7182 [2] BOLT  
20. 3B-4505 [2] LOCKWASHER  
 

#KEBP00470091
 

081-7761: SENSOR GP-FEED

817761 SENSOR GP-FEED
S/N 1JD205-UP
PART OF 819540 DRIVE-CONVEYOR
c465830 KEBP0047
0817761 SENSOR GP-FEED Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-4504 [8] LOCKWASHER  
2. 1B-4330 [8] NUT  
3. 8T-8027 [2] CABLE  
4. 8C-8267 [2] ROD-SENSOR  
5. 1D-4717 [16] NUT  
6. 0S-1588 [16] BOLT  
7. 8C-7819 [2] BRACKET  
8. 8C-8266 [2] PADDLE-SENSOR  
9. 7L-8316 [4] SETSCREW-SOCKET  
10. 8C-8265 [2] BAR  
11. 7B-2742 [8] BOLT  
12. 8T-8031 [2] SENSOR  
13. 8C-8268 [2] BRACKET-CONTROL  
   
    QUANTITIES SHOWN ARE
    THOSE REQUIRED FOR
    BOTH LH AND RH SIDES
 

#KEBP00470092
 

8C-7276: MOTOR GP-HYDRAULIC

8C7276 MOTOR GP-HYDRAULIC*R
PART OF 819540 DRIVE-CONVEYOR
c550589 KEBP0047
8C7276 MOTOR GP-HYDRAULIC Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2B-0947 [4] BOLT  
2. 9S-4185 [2] PLUG-O-RING  
3. 3K-0360 [2] SEAL-O-RING  
4. Z [1] CAP-END  
5. 7R-3403 [1] GASKET  
6. 7X-5468 [1] BEARING-NEEDLE  
7. 7X-5489 [1] PIN  
8. 7X-5513 [1] PLATE  
9. 7R-3411 [1] KIT-CYLINDER BLOCK  
10. 7X-5469 [1] RING-RETAINING  
11. 7X-5470 [1] WASHER  
12. 7X-5471 [1] SPRING  
13. 7X-5472 [1] WASHER  
14. Z [1] BLOCK-CYLINDER  
15. 7R-3408 [1] RETAINER  
16. 1G-5974 [7] PISTON  
17. 6R-2032 [1] SHAFT  
18. 7R-3404 [1] PLATE  
19. Z [1] HOUSING  
20. 1J-6474 [2] RING-RETAINING  
21. 8H-9789 [1] BALL BEARING  
22. 2H-5549 [2] RING-RETAINING  
23. 7X-5433 [1] SEAL-LIP TYPE  
  Z   NOT SERVICED SEPARATELY
 

#KEBP00470093
 

7X-8366: FILTER & VALVE AS

7X8366 FILTERS & VALVES AS
c463164 KEBP0047
7X8366 FILTER & VALVE AS Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 081-9656 [3] SUBBASE  
2. 081-9657 [1] BRACKET (FILTER)  
3. [2] MANIFOLD (REMOTE)  
4. 8C-7625 [1] VALVE AS (2 VALVES)  
5. 8C-7626 [1] VALVE AS (2 VALVES)  
6. 8C-7627 [1] VALVE AS (3 VALVES)  
7. 8T-9960 [1] FILTER AS  
  8T-4059 [2] ELEMENT-FILTER  
8. 081-7001 [3] FILTER AS  
    (EACH INCLUDES)
  8T-7478 [1] ELEMENT  
9. 1C-4295 [1] FILTER AS  
  8T-7479 [1] ELEMENT  
  107-4380 [1] KIT-SEAL  
10. 8C-7632 [3] VALVE AS (SHUTTLE)  
11. 8T-8023 [1] VALVE AS (RELIEF)  
12. 8T-8033 [2] VALVE (SERVO)  
13. 0S-1615 [16] BOLT  
14. 7B-2742 [8] BOLT  
15. 0S-1617 [6] BOLT  
16. 081-8204 [12] BOLT  
17. 0S-1594 [12] BOLT  
18. 0S-1588 [6] BOLT  
19. 1B-4330 [8] NUT  
20. 1D-4717 [2] NUT  
21. 4B-4276 [12] WASHER  
22. 3B-4504 [24] LOCKWASHER  
23. 3B-4505 [18] LOCKWASHER  
24. 3B-4506 [18] LOCKWASHER  
 

#KEBP00470094
 

081-9663: LINES GP-GREASE

819663 LINES SYSTEM-GREASE-PART 1 OF 2
ADDITIONAL PARTS ILLUSTRATED ON PART 2
c461766 KEBP0047
0819663 LINES GP-GREASE Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9N-7050 [1] TUBE AS  
2. 1C-4157 [1] TUBE AS  
3. 9N-7051 [1] TUBE AS  
4. 081-9700 [1] TUBE AS  
5. 9N-7052 [1] TUBE AS  
6. 081-9701 [1] TUBE AS  
7. 081-6633 [12] FITTING  
8. 8C-7264 [4] HOSE AS  
9. 8C-9221 [1] HOSE AS  
10. 9N-9826 [2] HOSE AS  
11. 1C-4752 [2] HOSE AS  
12. 9N-7659 [1] HOSE AS  
13. 9N-7932 [1] TIE-CABLE  
14. 1C-4857 [8] CLAMP  
15. 8L-6557 [4] CONNECTOR  
16. 081-6439 [2] ADAPTER  
17. 7K-9197 [2] ELBOW  
18. 081-6478 [2] ELBOW  
19. 4S-6399 [14] CONNECTOR  
20. 6K-1972 [10] ELBOW-FLARED  
 

#KEBP00470095
 

081-9663: LINES GP-GREASE

819663 LINES SYSTEM-GREASE-PART 2 OF 2
ADDITIONAL PARTS ILLUSTRATED ON PART 1
c461766 KEBP0047
0819663 LINES GP-GREASE Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9N-7050 [1] TUBE AS  
2. 1C-4157 [1] TUBE AS  
3. 9N-7051 [1] TUBE AS  
4. 081-9700 [1] TUBE AS  
5. 9N-7052 [1] TUBE AS  
6. 081-9701 [1] TUBE AS  
7. 081-6633 [12] FITTING  
8. 8C-7264 [4] HOSE AS  
9. 8C-9221 [1] HOSE AS  
10. 9N-9826 [2] HOSE AS  
11. 1C-4752 [2] HOSE AS  
12. 9N-7659 [1] HOSE AS  
13. 9N-7932 [1] TIE-CABLE  
14. 1C-4857 [8] CLAMP  
15. 8L-6557 [4] CONNECTOR  
16. 081-6439 [2] ADAPTER  
17. 7K-9197 [2] ELBOW  
18. 081-6478 [2] ELBOW  
19. 4S-6399 [14] CONNECTOR  
20. 6K-1972 [10] ELBOW-FLARED  
 

#KEBP00470096
 

081-9666: LINES GP-STEERING

819666 HYDRAULIC SYSTEM-STEERING-PART 1 OF 2
ADDITIONAL PARTS ILLUSTRATED ON PART 2
c461765 KEBP0047
0819666 LINES GP-STEERING Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 081-9677 [1] TUBE AS  
2. 081-9678 [1] TUBE AS  
3. 081-9679 [1] TUBE AS  
4. 081-9680 [1] TUBE AS  
5. 081-9681 [1] TUBE AS  
6. 081-9682 [1] TUBE AS  
7. 081-9683 [1] TUBE AS  
8. 081-9684 [1] TUBE AS  
9. 081-9706 [1] TUBE AS  
10. 081-9707 [1] TUBE AS  
11. 9N-8916 [1] TUBE AS  
12. 081-9708 [1] TUBE AS  
13. 9N-8917 [1] TUBE AS  
14. 7X-4202 [4] CLAMP  
15. 035-0402 [2] HOSE AS  
16. 8T-4468 [18] CLAMP  
17. 0S-1615 [4] BOLT  
18. 1B-4330 [4] NUT  
19. 3B-4504 [4] LOCKWASHER  
20. 7K-4129 [1] UNION-FLARED  
21. 081-6442 [4] ELBOW  
22. 081-6445 [2] TEE  
23. 081-6448 [1] CONNECTOR  
24. 2P-7215 [1] ELBOW  
25. 081-6602 [2] ELBOW  
26. 6K-9194 [1] ELBOW  
27. 030-7947 [6] ELBOW (9/16-18 STR THD)  
   
    THE FOLLOWING SEAL
    IS REQUIRED FOR
    STR THD FITTINGS:
  3J-1907 SEAL (9/16-18)  
 

#KEBP00470097
 

081-9666: LINES GP-STEERING

819666 HYDRAULIC SYSTEM-STEERING-PART 2 OF 2
ADDITIONAL PARTS ILLUSTRATED ON PART 1
c461765 KEBP0047
0819666 LINES GP-STEERING Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 081-9677 [1] TUBE AS  
2. 081-9678 [1] TUBE AS  
3. 081-9679 [1] TUBE AS  
4. 081-9680 [1] TUBE AS  
5. 081-9681 [1] TUBE AS  
6. 081-9682 [1] TUBE AS  
7. 081-9683 [1] TUBE AS  
8. 081-9684 [1] TUBE AS  
9. 081-9706 [1] TUBE AS  
10. 081-9707 [1] TUBE AS  
11. 9N-8916 [1] TUBE AS  
12. 081-9708 [1] TUBE AS  
13. 9N-8917 [1] TUBE AS  
14. 7X-4202 [4] CLAMP  
15. 035-0402 [2] HOSE AS  
16. 8T-4468 [18] CLAMP  
17. 0S-1615 [4] BOLT  
18. 1B-4330 [4] NUT  
19. 3B-4504 [4] LOCKWASHER  
20. 7K-4129 [1] UNION-FLARED  
21. 081-6442 [4] ELBOW  
22. 081-6445 [2] TEE  
23. 081-6448 [1] CONNECTOR  
24. 2P-7215 [1] ELBOW  
25. 081-6602 [2] ELBOW  
26. 6K-9194 [1] ELBOW  
27. 030-7947 [6] ELBOW (9/16-18 STR THD)  
   
    THE FOLLOWING SEAL
    IS REQUIRED FOR
    STR THD FITTINGS:
  3J-1907 SEAL (9/16-18)  
 

#KEBP00470098
 

7R-0267: CYLINDER GP-STEERING

7R0267 CYLINDER GP-STEERING
7R0367-PAGE 117.02
FIELD INSTALLATION
c486183 KEBP0047
7R0267 CYLINDER GP-STEERING Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7R-0639 [1] HOSE AS  
2. 7R-6149 [1] HOSE AS  
3. 030-7962 [2] ELBOW  
4. 7R-0011 [1] BAR  
5. 8T-8919 [2] BOLT  
6. 5E-9375 [2] CLAMP  
7. 7R-0367 Y [1] CYLINDER AS-STEERING  
8. 081-6419 [2] NUT-SLOTTED  
9. 081-6474 [1] PIN-COTTER  
10. 8T-4223 [2] WASHER  
  Y   SEPARATE ILLUSTRATION
 

#KEBP00470099
 

7R-0367: CYLINDER AS-STEERING

7R0367 CYLINDER AS-STEERING
PART OF 7R0267 CYLINDER-STEERING
FIELD INSTALLATION
c517174 KEBP0047
7R0367 CYLINDER AS-STEERING Parts scheme
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Parts for your AP-1200 ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-9186 [1] SETSCREW  
2. 5E-8607 [2] BUSHING  
3. 5E-8580 [2] RING-RETAINING  
4. 7R-7810 [1] SEAL  
5. 6F-6673 [2] SEAL-O-RING  
6. 7R-7811 [2] RING-BACK-UP  
7. 5E-8587 [2] SEAL-WIPER  
8. 6J-5731 [2] RING-BACK-UP  
9. 5H-8848 [2] SEAL-O-RING  
10. 2H-3933 [1] SEAL-O-RING  
11. 030-6133 [2] RING-BACK UPPER  
12. 7R-0091 [2] LUG  
13. 4B-9808 [4] SETSCREW  
14. 2H-3786 [2] NUT-JAM  
   
    THE FOLLOWING REPAIR
    KIT IS AVAILABLE:
  7R-7809 [1] KIT-SEAL  
 

Information:

Special Instruction
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Tool Operating Manual
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Troubleshooting
MID 122 - CID 0269 - FMI 03
Product Link 121S/300
MID 122 - CID 0269 - FMI 04
Product Link 121S/300
Service Magazine
Adjustment Of Feeder Sensor Made Easier{8216}
1986/09/08
Operation Of Feeder Sensor Control{8216}
1988/12/05
New Feeder Sensor Available{5643}
1989/08/14
A New Sensor Harness and a New Procedure to Secure the Harness are Now Used {5643}
2003/12/08
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28
New Arm in the Auger Sensor Gp is Now Used on Certain Asphalt Pavers {5643, 5657}
2010/12/23

Caterpillar Parts SIS Catalog AP-1200 :

HUB AS-TORQUE
8C-7281 HUB AS-TORQUE
CONTROL GP-CONV/AUGER PUMP DR
6R-0699 CONTROL GP-CONV/AUGER PUMP DR
081-9540 DRIVE AS-CONVEYOR
DRIVE AS-CONVEYOR
081-9540 DRIVE AS-CONVEYOR
LUBRICATION GP-BEARING
7R-4047 LUBRICATION GP-BEARING
CONVEYOR AS-DRAG
081-7716 CONVEYOR AS-DRAG
CYLINDER AS-HYDRAULIC
8C-0763 CYLINDER AS-HYDRAULIC
SUSPENSION AS-FRONT
7X-8351 SUSPENSION AS-FRONT
SENSOR GP-FEED
081-7761 SENSOR GP-FEED
MOTOR GP-HYDRAULIC
8C-7276 MOTOR GP-HYDRAULIC
FILTER & VALVE AS
7X-8366 FILTER & VALVE AS
LINES GP-GREASE
081-9663 LINES GP-GREASE
081-9663 LINES GP-GREASE
LINES GP-STEERING
081-9666 LINES GP-STEERING
081-9666 LINES GP-STEERING
CYLINDER GP-STEERING
7R-0267 CYLINDER GP-STEERING

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