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820900 FUEL SYSTEM-3208 ENGINE 9N6519-PAGE 112 PR-1000 COLD PLANER


FUEL SYSTEM
FUEL SYSTEM GP
FILTER GP-FUEL
SEPARATOR GP-WATER
FILTER GP-FUEL
LINES GP-FUEL

COLD PLANER PR-1000 COLD PLANER 5XC
 PR-1000 PAVEMENT PROFILER 5XC00001-00137 (MACHINE) POWERED BY 3208,3412 ENGINE KEBP0072 PR-1000 5XC   (1985)

FUEL SYSTEM

FUEL SYSTEM GP
FUEL SYSTEM AS
082-1045 FUEL SYSTEM AS
FUEL SYSTEM AS
082-0900 FUEL SYSTEM AS
 

#KEBP00720150
 

082-0900: FUEL SYSTEM AS

820900 FUEL SYSTEM-3208 ENGINE
9N6519-PAGE 112
c463625 KEBP0072
0820900 FUEL SYSTEM AS Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9N-6519 Y [1] SEPARATOR GP-WATER  
2. 1C-4758 [1] HOSE AS  
3. 8T-5475 [1] HOSE AS  
4. 081-7542 [2] HOSE AS  
5. 8C-1357 [2] VALVE  
6. 7K-4129 [1] UNION-FLARED  
7. 032-1268 [2] ELBOW  
8. 001-6498 [2] ELBOW-FLARED  
9. 002-6454 [2] NIPPLE  
10. 7D-8793 [1] ELBOW-FLARED  
  Y   SEPARATE ILLUSTRATION
 

#KEBP00720151
 

4N-5868: FILTER GP-FUEL

4N5868 FILTER GP-FUEL
ENGINE S/N 3Z4000-UP
c456508 KEBP0072
4N5868 FILTER GP-FUEL Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4B-3388 [2] BOLT  
2. 5S-0003 [2] NUT-FULL  
3. 9M-1974 [4] WASHER  
4. 4N-8897 [1] BASE AS-FUEL FILTER  
5. 9S-4167 [1] STUD-HOLLOW  
6. 1P-2299 [1] FILTER AS-FUEL  
7. 0T-0055 [1] BOLT  
8. 9S-8752 [1] NUT-FULL  
9. 5M-2894 [2] WASHER  
10. 4N-5965 [1] BRACKET-FUEL FILTER  
 

#KEBP00720152
 

9N-6519: SEPARATOR GP-WATER

9N6519 SEPARATOR GP-WATER
PART OF 820900 FUEL SYSTEM
c228664 KEBP0072
9N6519 SEPARATOR GP-WATER Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8N-9802 [1] CLAMP-RETAINING  
2. 8N-9801 [1] BASE-SEPARATOR  
3. 6V-2611 [2] VALVE  
4. 3K-8460 [2] PLUG  
5. 8N-9803 [1] ELEMENT  
6. 5P-4675 [2] ADAPTER  
7. 1J-9671 [6] SEAL-O-RING  
 

#KEBP00720153
 

8H-7204: FILTER GP-FUEL

8H7204 FILTER GP-FUEL
c179132 KEBP0072
8H7204 FILTER GP-FUEL Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1N-3583 C [1] BASE-FUEL FILTER  
2. 7N-1628 C [1] NUT  
3. 2J-0157 C [1] SEAL-O-RING  
4. 1L-3769 [1] RING-RETAINING  
5. 7H-9678 [1] RETAINER-ELEMENT  
6. 2H-3429 [1] RING-RETAINING  
7. 7S-9323 [1] SPRING  
8. 8H-7202 [1] CASE AS-FUEL FILTER  
9. 9M-2342 [1] ELEMENT AS (WASHABLE)  
10. 8H-2778 [1] GASKET  
  C   CHANGE FROM PREVIOUS TYPE
 

#KEBP00720154
 

4N-6925: FILTER GP-FUEL

4N6925 FILTER GP-FUEL
ENGINE S/N 38S13236-UP
c629275 KEBP0072
4N6925 FILTER GP-FUEL Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6N-2946 [1] BASE AS-FUEL FILTER  
  9S-4167 [2] STUD-HOLLOW  
2. 9S-8004 C [1] PLUG-O-RING  
  3J-1907 [1] SEAL-O-RING  
3. 9S-4191 [2] PLUG-O-RING  
  6V-5049 [2] SEAL-O-RING (11.89MM ID)  
4. 1R-0749 [2] FILTER AS-FUEL  
  C   CHANGE FROM PREVIOUS TYPE
 

#KEBP00720155
 

1W-4436: LINES GP-FUEL FILTER

1W4436 LINES GP-FUEL FILTER
ENGINE S/N 3Z4000-UP
c562866 KEBP0072
1W4436 LINES GP-FUEL FILTER Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 106-1707 [1] BRACKET AS-BLEED FITTING  
2. 030-6816 [2] ELBOW  
3. 1J-9671 [2] SEAL-O-RING  
4. 033-3083 C [1] BRACKET-SPRING  
5. 1W-4435 [1] TUBE AS-BLEED  
6. 4H-8878 [1] CLIP  
7. 1A-5350 [1] CLIP  
8. 9N-0856 [1] TUBE AS-OUTLET  
9. 9N-2061 C [1] CLIP  
10. 2A-0762 C [1] BOLT  
11. 9S-8750 C [1] NUT-FULL  
12. 5P-0537 C [2] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
 

#KEBP00720156
 

7W-1077: LINES GP-FUEL FILTER

7W1077 LINES GP-FUEL FILTER
ENGINE S/N 38S13236-UP
c658441 KEBP0072
7W1077 LINES GP-FUEL FILTER Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2P-7214 [2] ELBOW  
2. 6V-5049 [8] SEAL-O-RING (11.89MM ID)  
3. 7J-4026 [1] ELBOW (9/16-18 STR THD)  
4. 6N-4379 [1] HOSE AS  
5. 6N-4376 [1] HOSE AS  
6. 6K-9194 [1] ELBOW  
7. 030-7947 [3] ELBOW (9/16-18 STR THD)  
8. 030-7942 [1] ELBOW  
9. 0L-1351 [3] BOLT (3/8-16X.875IN)  
10. 5M-2894 [13] WASHER (2.5MM THK)  
11. 8M-2773 [1] CLIP (17.46MM ID)  
12. 7D-7233 [3] CLIP (38.1MM ID)  
13. 9X-7378 [3] SEAL (8.92MM ID)  
14. 4W-1968 [1] DAMPER-SURGE  
15. 6V-8349 [1] TEE-O-RING PORT  
16. 6K-0806 [5] STRAP-CABLE  
17. 0S-1619 J [1] BOLT (3/8-16X3IN)  
18. 0S-1590 P [1] BOLT (3/8-16X2IN)  
  1B-4971 [1] SPACER  
19. 2F-4967 [2] SPACER  
20. 0L-2070 L [1] BOLT (3/8-16X2.25IN)  
21. 6N-4378 [1] HOSE AS  
22. 6N-4377 [1] HOSE AS  
23. 9S-4191 [1] PLUG-O-RING (9/16-18 THD)  
24. 9S-4182 [1] PLUG (7/16-20 THD)  
25. 4D-7733 [1] CLIP  
26. 0S-1588 [2] BOLT (3/8-16X1.25IN)  
  9S-8752 [2] NUT-FULL (3/8-16 THD)  
27. 1A-2029 N [1] BOLT (3/8-16X1.125IN)  
28. 0T-0065 [1] BOLT (3/8-16X3.5IN)  
29. 8N-3962 [1] BRACKET AS-FUEL FILTER  
30. 4B-4043 [4] BOLT (5/8-11X1.375IN)  
  5P-8247 [4] WASHER-HARD (3.5MM THK)  
31. 6N-3797 [1] JUNCTION BLOCK  
32. 0S-1591 [1] BOLT  
33. 0S-1608 P [1] BOLT (3/8-16X3.75IN)  
  6H-7127 P [1] LUG (5/8-13/32X9/16IN)  
34. 3B-1915 [1] BOLT (3/8-16X1.375IN)  
35. 0S-1591 L [1] BOLT (3/8-16X1.5IN)  
   
    J-FOR USE WITH
    AFTERCOOLED ENGINES
    N-FOR USE WITH NON-
    AFTERCOOLED ENGINES
    L-FOR USE WITH DRY
    MANIFOLDS
    P-FOR USE WITH WATER-
    COOLED MANIFOLDS
 

#KEBP00720157
 

4W-5800: LINES GP-FUEL INJECTION

4W5800 LINES GP-FUEL INJECTION
ENGINE S/N 3Z4000-7211
4W5798-PAGE 118, 4W5799-PAGE 119
c402349 KEBP0072
4W5800 LINES GP-FUEL INJECTION Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-5799 Y [1] LINES GP-FUEL INJECTION  
2. 9N-2050 [1] BRACKET  
  7W-4151 C [1] CLAMP-FUEL LINE  
3. 5P-4939 [1] SCREW AS-MACHINE  
4. 9N-2064 [1] TUBE AS-BLEED  
  5P-6011 BD TUBE  
5. 5P-3395 [1] ELBOW  
6. 8L-8413 [6] STRAP-CABLE  
7. 7K-8332 [1] INSERT-TUBE SUPPORT  
8. 9L-9251 [1] CLIP  
  9M-1974 [1] WASHER  
9. 9L-7675 [8] ADAPTER AS-LINE  
    (EACH INCLUDES)
10. 6F-4855 [1] SEAL-O-RING  
11. 4W-7011 R [8] NOZZLE AS-FUEL VALVE  
    (EACH INCLUDES)
  6M-5062 [1] SEAL-O-RING (SMALL)  
  1S-8947 [1] SEAL-O-RING (LARGE)  
  2W-1230 [1] SCREW-BUTTON HEAD  
  1W-8616 C [1] WASHER-SEALING  
12. 9L-9098 [1] SEAL-CARBON STOP  
13. 4W-3914 [1] WASHER  
14. 4W-5798 Y [1] LINES GP-FUEL INJECTION  
15. 8N-5132 [8] CLAMP-NOZZLE  
16. 1T-0416 [8] BOLT  
17. 9L-9372 [4] LOCK-ADAPTER  
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#KEBP00720158
 

7W-1998: LINES GP-FUEL INJECTION

7W1998 LINES GP-FUEL INJECTION
S/N 3Z4000-8404
4W5798-PAGE 118, 4W5799-PAGE 119
c456511 KEBP0072
7W1998 LINES GP-FUEL INJECTION Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-5799 Y [1] LINES GP-FUEL INJECTION  
2. 9N-2050 [1] BRACKET  
3. 7W-4151 [1] CLAMP-FUEL LINE  
4. 5P-4939 [1] SCREW AS-MACHINE  
5. 9N-2064 [1] TUBE AS-BLEED  
6. 8L-8413 [6] STRAP-CABLE  
7. 5P-3395 [1] ELBOW  
8. 5P-6011 D TUBE 22.1 MM-TFR/PUMP  
    SEAL BLEED LINE
9. 5P-6011 D TUBE 508 MM-TFR/PUMP  
    SEAL BLEED LINE
10. 5P-6011 D TUBE 508 MM-SHUT-OFF  
    HOUSING DRAIN LINE
11. 5P-6011 D TUBE 660.4 MM  
    MANUAL BLEED LINE
12. 9L-7675 [8] ADAPTER AS-LINE  
    (EACH INCLUDES)
13. 6F-4855 [1] SEAL-O-RING  
14. 4W-7016 R [8] NOZZLE AS  
    (EACH INCLUDES)
15. 2W-1230 [1] SCREW-BUTTON HEAD  
16. 8T-0659 [1] WASHER-SEALING  
17. 9L-9098 [1] SEAL-CARBON STOP  
18. 7W-4485 [1] WASHER  
19. 4W-5798 Y [1] LINES GP-FUEL INJECTION  
20. 8N-5132 [8] CLAMP-NOZZLE  
21. 1T-0416 [8] BOLT  
22. 9L-9372 [4] LOCK-ADAPTER  
23. 7K-8332 [1] INSERT-TUBE SUPPORT  
24. 9L-9251 [1] CLIP  
25. 9M-1974 [1] WASHER  
  D   ORDER BY THE METER
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#KEBP00720159
 

7W-1998: LINES GP-FUEL INJECTION

7W1998 LINES GP-FUEL INJECTION
S/N 3Z8405-UP
9Y0301-PAGE 118.01, 9Y0300-PAGE 119.01
c533643 KEBP0072
7W1998 LINES GP-FUEL INJECTION Parts scheme
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Parts for your PR-1000 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9Y-0300 CY [1] LINES GP-FUEL INJECTION  
2. 9N-2050 [1] BRACKET  
3. 9L-8716 [1] CLAMP  
4. 5P-4939 [1] SCREW AS-MACHINE  
5. 9N-2064 [1] TUBE AS-BLEED  
6. 8L-8413 [6] STRAP-CABLE  
7. 5P-3395 [1] ELBOW  
8. 5P-6011 D TUBE 22.1 MM-TFR/PUMP  
    SEAL BLEED LINE
9. 5P-6011 D TUBE 508 MM-TFR/PUMP  
    SEAL BLEED LINE
10. 5P-6011 D TUBE 508 MM-SHUT-OFF  
    HOUSING DRAIN LINE
11. 5P-6011 D TUBE 660.4 MM  
    MANUAL BLEED LINE
12. 9L-7675 [8] ADAPTER AS-LINE  
    (EACH INCLUDES)
13. 6F-4855 [1] SEAL-O-RING  
14. 4W-7016 R [8] NOZZLE AS  
    (EACH INCLUDES)
15. 2W-1230 [1] SCREW-BUTTON HEAD  
16. 8T-0659 [1] WASHER-SEALING  
17. 9L-9098 [1] SEAL-CARBON STOP  
18. 4W-3914 [1] WASHER  
19. 9Y-0301 CY [1] LINES GP-FUEL INJECTION  
20. 8N-5132 [8] CLAMP-NOZZLE  
21. 1T-0416 [8] BOLT  
22. 9L-9372 [4] LOCK-ADAPTER  
23. 7K-8332 [1] INSERT-TUBE SUPPORT  
24. 9L-9251 [1] CLIP  
25. 9M-1974 [1] WASHER  
  C   CHANGE FROM PREVIOUS TYPE
  D   ORDER BY THE METER
  R   REMFG PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

Information:

Special Instruction
Calibrating The 133-8985 Governor And Fuel Injection Pump Group Heavy Sleeve Metering Fuel System (HSMFS){650, 1250}
Calibrating The 133-8985 Governor And Fuel Injection Pump Group Heavy Sleeve Metering Fuel System (HSMFS){650, 1250}
Test Sequence For Caterpillar 7000 Series Fuel Nozzles {1254}
Test Sequence For Caterpillar 7000 Series Fuel Nozzles {1254}
Test Sequence for Pencil Type Fuel Nozzles{1254}
Test Sequence for Pencil Type Fuel Nozzles{1254}
Tool Operating Manual
NEHS1126: <NOBR>370-8570</NOBR> Bulk Fuel Filtration Group 200 GPM Flow Rate {0599, 0680, 0706, 0782, 1250, 1280}
NEHS1126: 370-8570 Bulk Fuel Filtration Group 200 GPM Flow Rate {0599, 0680, 0706, 0782, 1250, 1280}
370-8568 Bulk Fuel Filtration Group 50 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8568 Bulk Fuel Filtration Group 50 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
284-0413 Bulk Fuel Filtration Group 50 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0413 Bulk Fuel Filtration Group 50 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0415 Bulk Fuel Filtration Group 100 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0415 Bulk Fuel Filtration Group 100 GPM Flow Rate{0680, 0782, 1250, 1280}
284-0416 Bulk Fuel Filtration Group 200 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
284-0416 Bulk Fuel Filtration Group 200 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
295-0048 Bulk Fuel Filtration Group 300 GPM Flow Rate{0374, 0599, 0680, 0706, 1250, 1261, 1280}
295-0048 Bulk Fuel Filtration Group 300 GPM Flow Rate{0374, 0599, 0680, 0706, 1250, 1261, 1280}
370-8569 Bulk Fuel Filtration Group 100 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8569 Bulk Fuel Filtration Group 100 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8571 Bulk Fuel Filtration Group 300 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
370-8571 Bulk Fuel Filtration Group 300 GPM Flow Rate{0599, 0680, 0706, 0782, 1250, 1280}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280}
398-9680 Calibration Test Group{0599, 0706, 1250, 1251, 1252, 1280}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
20 GPM Portable Fuel Filtration System {0374, 0599, 0706, 1250, 1256, 1261}
Reuse And Salvage Guidelines
Reuse and Salvage of New Scroll Fuel Systems (NSFS) for 3200, 3300, & 3400 Engines {1250, 1256}
Reuse and Salvage of New Scroll Fuel Systems (NSFS) for 3200, 3300, & 3400 Engines {1250, 1256}
Disassembly and Assembly
Fuel Injection Lines
3208 INDUSTRIAL ENGINE
Service Magazine
Modification Of Puller Bolt Prevents Thread Damage During Removal Of Sleeve From Sleeve Metering Fuel System{0621,1251,1253}
1980/11/03
Correct Position Of The Bleed Hole In The Fuel Line Adapter{1252}
1986/04/21
New 1U9139 Universal Fuel Line Pickup Available{0775}
1988/05/23
Check Valve Added To Keep Air From Entering Fuel System {1264}
1988/10/03
A New 6V29 Sleeve Metering Fuel System Pump Roll Pin Tool Is Used To Adjust And Make A Replacement Of Roll Pins In The Fuel Injection Pump Housing{0626}
1979/01/08
Governor Springs For Sleeve Metering Fuel Systems {1264}
1990/05/21

Caterpillar Parts SIS Catalog PR-1000 :

FUEL SYSTEM AS
082-1045 FUEL SYSTEM AS
SUPPLY GP-AIR
7R-3055 SUPPLY GP-AIR
ELBOW GP-EXHAUST
1W-7740 ELBOW GP-EXHAUST
4W-9970 PARTS GP-MISCELLANEOUS
MANIFOLD GP-EXHAUST
9N-3612 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
8N-8925 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
8N-8925 MANIFOLD GP-EXHAUST
SHIELD GP-MANIFOLD
6N-9091 SHIELD GP-MANIFOLD
FILTER GP-FUEL
4N-5868 FILTER GP-FUEL
SEPARATOR GP-WATER
9N-6519 SEPARATOR GP-WATER
FILTER GP-FUEL
8H-7204 FILTER GP-FUEL
FILTER GP-FUEL
4N-6925 FILTER GP-FUEL
LINES GP-FUEL FILTER
1W-4436 LINES GP-FUEL FILTER
LINES GP-FUEL FILTER
7W-1077 LINES GP-FUEL FILTER
LINES GP-FUEL INJECTION
4W-5800 LINES GP-FUEL INJECTION
LINES GP-FUEL INJECTION
7W-1998 LINES GP-FUEL INJECTION

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