142-8333 FASTENER GP-GROUND STUD S/N KHX1-UP PART OF 223-7844, 368-7789 ENGINE AR-COMPLETE CANNOT BE USED WITH GM ENGINES BG-260D

ELECTRICAL AND STARTING SYSTEM

WIRING GP

0. 142-8333 FASTENER G

GENERATOR GP

1. 234-9176 GENERATOR
2. 234-9176 GENERATOR
3. 241-8414 GENERATOR
4. 231-1332 GENERATOR
5. 231-1332 GENERATOR

HARNESS GP

6. 198-2713 HARNESS AS
7. 222-5917 HARNESS AS
8. 520-1511 HARNESS AS
9. 229-8248 HARNESS AS
0. INFORMATION

ASPHALT PAVER BG-260D ASPHALT PAVER BPW
AP-1000D, BG-260D Asphalt Paver BPW00001-UP (MACHINE) POWERED BY C-7 Engine KEBP0280 BG-260D BPW (2005)

ELECTRICAL AND STARTING SYSTEM

WIRING GP

122-9303 BUFFER GP-SENSOR

122-9309 BUFFER GP-SENSOR

142-8333 FASTENER GP-GROUND STUD

318-7418 INSTALLATION GP-COMMUNICATION

231-1977 SENSOR GP-ENGINE

297-5355 SENSOR GP-ENGINE

#KEBP02800200

142-8333: FASTENER GP-GROUND STUD

FASTENER GP-GROUND STUD

142-8333 FASTENER GP-GROUND STUD
S/N KHX1-UP
PART OF 223-7844, 368-7789 ENGINE AR-COMPLETE
CANNOT BE USED WITH GM ENGINES

i00633657 KEBP0280

1428333 FASTENER GP-GROUND STUD Parts scheme

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9M-1974	[2]	WASHER-HARD (8.8X16X2-MM THK)
2.	5P-7970 M	[1]	NUT (M8X1.25-THD)
3.	6V-3964	[1]	WASHER-HARD (8.8X25.5X5-MM THK)
4.	9X-2097 M	[1]	STUD (M8X1.25-THD)
	M		METRIC PART

#KEBP02800201

234-9176: GENERATOR & MTG GP-HYDRAULIC

GENERATOR & MTG GP-HYDRAULIC

234-9176 GENERATOR & MTG GP-HYDRAULIC
S/N EAD1-333; BPW1-131
PART OF 241-8414 GENERATOR AR
AN ATTACHMENT

i02198218 KEBP0280

2349176 GENERATOR & MTG GP-HYDRAULIC Parts scheme

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5Y-1423	[1]	CABLE AS
	1S-7251	[1]	TERMINAL-CABLE (00-GA, 1/2-IN SCREW)
	1S-7252	[1]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)
	5P-0747 E		CABLE (00-GA, BLACK)(33-CM)
2.	224-9828	[1]	FILM-WARNING (SHOCK HAZARD)
3.	231-1332 Y	[1]	GENERATOR GP (23-KW)
4.	234-5252	[1]	PLATE AS
5.	234-5253	[4]	MOUNT AS
6.	239-0789	[1]	DUCT AS
7.	246-6064	[1]	SCREEN AS (GENERATOR)
8.	247-4947	[1]	FILM-INFORMATION (CIRCUIT BREAKER)
9.	250-3870	[1]	TREAD
10.	115-6433	[4]	WASHER (11X50X6-MM THK)
11.	5C-2890 M	[1]	NUT (M6X1-THD)
12.	5P-4115	[1]	WASHER-HARD (7.2X19X2-MM THK)
13.	8T-0389 M	[4]	LOCKNUT (M10X1.5-THD)
14.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
15.	8T-4138 M	[1]	BOLT (M6X1X20-MM)
16.	8T-4200 M	[12]	BOLT (M8X1.25X16-MM)
17.	8T-4223	[5]	WASHER-HARD (13.5X25.5X3-MM THK)
18.	8T-4224	[12]	WASHER-HARD (8.8X16X2-MM THK)
19.	8T-4244 M	[1]	NUT (M12X1.75-THD)
20.	8T-4956 M	[4]	BOLT (M12X1.75X35-MM)
21.	8T-5005 M	[4]	BOLT (M10X1.5X70-MM)
22.	5P-7211 BD		SEAL
23.	5P-7482 BD		SEAL
	B		USE AS REQUIRED
	D		ORDER BY THE METER
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#KEBP02800202

234-9176: GENERATOR & MTG GP-HYDRAULIC

GENERATOR & MTG GP-HYDRAULIC

234-9176 GENERATOR & MTG GP-HYDRAULIC
S/N EAD334-UP; BPW132-UP
PART OF 241-8414 GENERATOR AR
AN ATTACHMENT

i03567864 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5Y-1423	[1]	CABLE AS
	1S-7251	[1]	TERMINAL-CABLE (00-GA, 1/2-IN SCREW)
	1S-7252	[1]	TERMINAL-CABLE (00-GA, 3/8-IN SCREW)
	5P-0747 E		CABLE (00-GA, BLACK)(33-CM)
2.	224-9828	[1]	FILM-WARNING (SHOCK HAZARD)
3.	231-1332 Y	[1]	GENERATOR GP (23-KW)
4.	234-5252	[1]	PLATE AS
	8T-3597 M	[4]	NUT-WELD (M12X1.75-THD)
5.	234-5253	[4]	MOUNT AS
8.	247-4947	[1]	FILM-INFORMATION (CIRCUIT BREAKER)
9.	250-3870	[1]	TREAD
10.	115-6433	[4]	WASHER (11X50X6-MM THK)
11.	5C-2890 M	[1]	NUT (M6X1-THD)
12.	5P-4115	[1]	WASHER-HARD (7.2X19X2-MM THK)
13.	8T-0389 M	[4]	LOCKNUT (M10X1.5-THD)
14.	8T-4121	[4]	WASHER-HARD (11X21X2.5-MM THK)
15.	8T-4138 M	[1]	BOLT (M6X1X20-MM)
16.	8T-4200 CM	[8]	BOLT (M8X1.25X16-MM)
17.	8T-4223	[5]	WASHER-HARD (13.5X25.5X3-MM THK)
18.	8T-4224 C	[8]	WASHER-HARD (8.8X16X2-MM THK)
19.	8T-4244 M	[1]	NUT (M12X1.75-THD)
20.	8T-4956 M	[4]	BOLT (M12X1.75X35-MM)
21.	8T-5005 M	[4]	BOLT (M10X1.5X70-MM)
	C		CHANGE FROM PREVIOUS TYPE
	E		ORDER BY THE CENTIMETER
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#KEBP02800203

241-8414: GENERATOR AR

GENERATOR AR

241-8414 GENERATOR AR
S/N EAD1-UP; BPW1-UP
AN ATTACHMENT

i02325955 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Part No	Qty	Parts name
234-9176 Y	[1]	GENERATOR & MTG GP-HYDRAULIC
251-2000 Y	[1]	LINES GP-GENERATOR
230-9659 Y	[1]	MOTOR & MTG GP-GENERATOR
230-9657 Y	[1]	PUMP & MTG GP-GENERATOR
230-9658 Y	[1]	VALVE & MTG GP-CONTROL (GENERATOR)
Y		SEPARATE ILLUSTRATION

#KEBP02800204

231-1332: GENERATOR GP

GENERATOR GP

231-1332 GENERATOR GP
S/N EAD1-UP; BPW1-UP
PART OF 234-9176 GENERATOR & MTG GP-HYDRAULIC
Type 1
AN ATTACHMENT

i02042915 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9F-3272	[1]	BALL BEARING
2.	261-3536	[1]	FAN
3.	232-0743	[5]	MOUNT
4.	8T-4205	[18]	WASHER-HARD (7.2X14.5X2-MM THK)
5.	5C-9553 M	[18]	BOLT (M6X1X16-MM)
6.	377-9823	[1]	BOX-TERMINAL
7.	6V-0884	[6]	SCREW-MACHINE (1/4-20X0.375-IN)
8.	261-3551	[1]	PLATE-TERMINAL
9.	312-0080	[1]	REGULATOR AS-VOLTAGE (GENERATOR)
9A.	292-7749	[1]	FUSE (8-AMPERE)
10.	261-3541	[4]	TIE ROD
11.	261-3546	[1]	RING
12.		[1]	EXCITER
13.	261-3548	[4]	BOLT
14.	261-3559	[1]	SEAL-O-RING
15.	261-3545	[1]	BEARING
16.		[1]	ARMATURE
17.	261-3557	[1]	DIODE AS
18.	261-3558	[1]	VARISTOR
	M		METRIC PART

#KEBP02800205

231-1332: GENERATOR GP

GENERATOR GP

231-1332 GENERATOR GP
S/N EAD1-UP; BPW1-UP
PART OF 234-9176 GENERATOR & MTG GP-HYDRAULIC
Type 2
AN ATTACHMENT

i05087149 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9F-3272	[1]	BALL BEARING
2.	261-3536	[1]	FAN
3.	232-0743	[5]	MOUNT
4.	8T-4205	[18]	WASHER-HARD (7.2X14.5X2-MM THK)
5.	5C-9553 M	[18]	BOLT (M6X1X16-MM)
7.	6V-0884	[6]	SCREW-MACHINE (1/4-20X0.375-IN)
8.	261-3551	[1]	PLATE-TERMINAL
9.	312-0080	[1]	REGULATOR AS-VOLTAGE (GENERATOR)
9A.	292-7749	[1]	FUSE (8-AMPERE)
10.	261-3541	[4]	TIE ROD
11.	261-3546	[1]	RING
12.		[1]	EXCITER
13.	261-3548	[4]	BOLT
14.	261-3559	[1]	SEAL-O-RING
15.	261-3545	[1]	BEARING
16.		[1]	ARMATURE
17.	261-3557	[1]	DIODE AS
18.	261-3558	[1]	VARISTOR
	M		METRIC PART

#KEBP02800206

198-2713: HARNESS AS-ENGINE

HARNESS AS-ENGINE

198-2713 HARNESS AS-ENGINE
S/N KHX1-17463
PART OF 198-2714 WIRING GP-ENGINE

i04896601 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Part No	Qty	Parts name
211-6807	[1]	COVER-CONNECTOR
1S-9593	[2]	STRAP-CABLE
155-2265	[1]	KIT-CONNECTING PLUG (8-PIN)
155-2270	[5]	KIT-CONNECTING PLUG (2-PIN)
155-2260	[3]	KIT-CONNECTING PLUG (3-PIN)
		(EACH PLUG KIT INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL)
3E-3371	[1]	WEDGE-RECEPTACLE LOCK (3-PIN)
102-8802	[1]	KIT-RECEPTACLE (2-PIN)
102-8803	[1]	KIT-RECEPTACLE (3-PIN)
102-8801	[1]	KIT-RECEPTACLE (12-PIN)
		(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS & WEDGE)
9X-3401	[15]	PIN-CONNECTOR (16-GA TO 18-GA)
		-OR-
126-1767	[15]	PIN-CONNECTOR (14-GA TO 16-GA)
111-2416	[1]	PLUG AS-CONNECTOR (2-PIN)
100-3320	[1]	PLUG AS-CONNECTOR (2-PIN)
		(EACH PLUG AS INCLUDES)
126-5011	[1]	SEAL-CONNECTOR
227-4002	[1]	PLUG AS-CONNECTOR (108-PIN)
8T-8737	[12]	PLUG-SEAL
264-5732	[1]	PLUG AS-CONNECTOR (120-PIN)
288-7324		SEAL-CONNECTOR
8T-8737	[77]	PLUG-SEAL
305-5362	[4]	TERMINAL AS (18-GA)
119-3662 E		TUBE-HEAT SHRINK (10.85-MM DIA)(33-CM)
125-7874 E		TUBE-HEAT SHRINK (5.72-MM DIA)(5-CM)
125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(10-CM)
155-2259	[1]	WEDGE-PLUG LOCK (8-PIN)
194-5226	[60]	WIRE AS (16-GA)
		-OR-
194-5227	[60]	WIRE AS (14-GA)
E		ORDER BY THE CENTIMETER

#KEBP02800207

222-5917: HARNESS AS-ENGINE

HARNESS AS-ENGINE

222-5917 HARNESS AS-ENGINE
S/N KHX17464-UP
PART OF 330-6022 WIRING GP-ENGINE

i04896602 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Part No	Qty	Parts name
	[1]	BOLT-SPECIAL
135-5975	[1]	GROMMET-WIRING
155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
		(INCLUDES PLUG AS & WEDGE)
6N-7523	[1]	WASHER (6.48X11.9X1.57-MM THK)
155-2258	[1]	WEDGE-PLUG LOCK (12-PIN)
194-5226	[12]	WIRE AS (16-GA)
		-OR-
194-5227	[12]	WIRE AS (14-GA)

#KEBP02800208

520-1511: HARNESS AS-ENGINE

HARNESS AS-ENGINE

520-1511 HARNESS AS-ENGINE
S/N KHX1-17463; KHX33958-UP
PART OF 198-2714, 330-6022 WIRING GP-ENGINE

i07034822 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Part No	Qty	Parts name
135-5975	[1]	GROMMET-WIRING
155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
		(INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL)
194-5226	[12]	WIRE AS (16-GA)
		-OR-
194-5227	[12]	WIRE AS (14-GA)
6N-7523	[1]	WASHER (6.48X11.9X1.57-MM THK)
155-2258	[1]	WEDGE-PLUG LOCK (12-PIN)

#KEBP02800209

229-8248: HARNESS AS-PANEL

HARNESS AS-PANEL

229-8248 HARNESS AS-PANEL
S/N EAD1-UP; BPW1-UP
INSTRUMENT
PART OF 228-9128 PANEL GP-INSTRUMENT

i04909156 KEBP0280

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Parts for your BG-260D ASPHALT PAVER:

CATERPILLAR SIS

Part No	Qty	Parts name
8T-8729	[20]	PIN-CONNECTOR (16-GA TO 18-GA)
9X-4391	[1]	PLUG AS-CONNECTOR (70-PIN)
3E-4367	[1]	RING-RETAINING
9X-5615	[2]	SEAL (INTERFACE, 70-PIN)
155-2255	[1]	KIT-CONNECTING PLUG (12-PIN)
155-2260	[4]	KIT-CONNECTING PLUG (3-PIN)
155-2270	[1]	KIT-CONNECTING PLUG (2-PIN)
155-2274	[1]	KIT-CONNECTING PLUG (6-PIN)
		(EACH PLUG KIT INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
8T-8737	[23]	PLUG-SEAL
102-8803	[2]	KIT-RECEPTACLE (3-PIN)
102-8804	[2]	KIT-RECEPTACLE (4-PIN)
102-8801	[1]	KIT-RECEPTACLE (12-PIN)
		(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS & WEDGE)
9X-4813	[1]	RECEPTACLE AS-CONNECTOR (3-PIN)
160-2246 G		SLEEVE-ABRASION (72.1-IN)
8T-8730	[88]	SOCKET-CONNECTOR (16-GA TO 18-GA)
5P-5618	[6]	TERMINAL-BLADE (10-GA TO 12-GA)
5P-4571	[2]	TERMINAL-BLADE (14-GA TO 16-GA)
131-1470	[11]	TERMINAL AS
		(EACH INCLUDES)
125-7875 E		TUBE-HEAT SHRINK (7.44-MM DIA)(4-CM)
5P-2321	[51]	TERMINAL-FORK (14-GA TO 16-GA, NO. 6 SCREW)
2L-8066	[1]	TERMINAL-RING (10-GA TO 12-GA, NO. 10 SCREW)
2L-8076	[1]	TERMINAL-RING (14-GA TO 16-GA, NO. 10 SCREW)
5P-1475	[4]	TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
119-3662 E		TUBE-HEAT SHRINK (10.85-MM DIA)(20-CM)
E		ORDER BY THE CENTIMETER
G		ORDER BY THE INCH

Information:

ELECTRICAL AND STARTING SYSTEM

WIRING GP

Engine News

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13

Operation and Maintenance Manual

Battery or Battery Cable - Inspect/Replace
AP-1000D and BG-260D Asphalt Pavers

Battery - Recycle
AP-1000D and BG-260D Asphalt Pavers

Circuit Breakers - Reset
AP-1000D and BG-260D Asphalt Pavers

Toggle Switch - Inspect
AP-1000D and BG-260D Asphalt Pavers

Special Instruction

Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}

Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}

Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}

Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}

Procedure to Install New Relay Assembly on Certain Asphalt Pavers{1408, 1422, 4493, 7426}
Procedure to Install New Relay Assembly on Certain Asphalt Pavers{1408, 1422, 4493, 7426}

Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}

Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}

Installation Procedure for Product Link PL421 Retrofit{7606}
Installation Procedure for Product Link PL421 Retrofit{7606}

Installation of the White Noise Back Up Alarms {7406}
Installation of the White Noise Back Up Alarms {7406}

DRCP Connector Repair Service Instruction {1408, 7553}
DRCP Connector Repair Service Instruction {1408, 7553}

Service Letter-NACD

PRODUCT IMPROVEMENT PROGRAM FOR EVALUATING THE ELECTRIC SCREED HEAT SYSTEM (ESH) AND/OR UPDATING THE ESH TEMPERATURE SENSORS ON CERTAIN 8-16B, 10-20B, AS2251, AS3251C, AS2301 AND AS2302 SCREEDS ON CERTAIN AP-800D, AP-655C, AP600D, AP655D, AP-1000D AND AP-1055D ASPHALT PAVERS; AND ON CERTAIN BARBER GREENE BG-260D AND BG-2455D ASPHALT PAVERS MANUFACTURED BY CATERPILLAR
PRODUCT IMPROVEMENT PROGRAM FOR EVALUATING THE ELECTRIC SCREED HEAT SYSTEM (ESH) AND/OR UPDATING THE ESH TEMPERATURE SENSORS ON CERTAIN 8-16B, 10-20B, AS2251, AS3251C, AS2301 AND AS2302 SCREEDS ON CERTAIN AP-800D, AP-655C, AP600D, AP655D, AP-1000D AND AP-1055D ASPHALT PAVERS; AND ON CERTAIN BARBER GREENE BG-260D AND BG-2455D ASPHALT PAVERS MANUFACTURED BY CATERPILLAR

PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CAN BUS WIRING INTO THE PRODUCT LINK CONNECTOR OF THE CONSOLE HARNESS ON CERTAIN AP-1055D AND AP-1000D ASPHALT PAVERS; AND CERTAIN BG-2455D AND BG-260D BARBER GREENE ASPHALT PAVERS MANUFACTURED BY CATERPILLAR
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CAN BUS WIRING INTO THE PRODUCT LINK CONNECTOR OF THE CONSOLE HARNESS ON CERTAIN AP-1055D AND AP-1000D ASPHALT PAVERS; AND CERTAIN BG-2455D AND BG-260D BARBER GREENE ASPHALT PAVERS MANUFACTURED BY CATERPILLAR

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ELECTRIC SCREED HEAT CONTROL RELAYS ON CERTAIN AP-1000D, AP-1055D, BG-260D, AP-800D, AP-655D, AP-600D ASPHALT PAVERS AND CERTAIN 10-20B, 8-16B, AS2301, AS2302, AS2251, AS3251C, AND AS2252C SCREEDS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ELECTRIC SCREED HEAT CONTROL RELAYS ON CERTAIN AP-1000D, AP-1055D, BG-260D, AP-800D, AP-655D, AP-600D ASPHALT PAVERS AND CERTAIN 10-20B, 8-16B, AS2301, AS2302, AS2251, AS3251C, AND AS2252C SCREEDS

Service Letter-Australia

Service Letter-CFEL

Service Letter-CSARL

Service Letter-Americas

Tool Operating Manual

Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}

Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}

Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}

Service Letter-China

Service Letter-Asia

Systems Operation

Switches
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers Caterpillar Monitoring System for AP

Senders
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers Caterpillar Monitoring System for AP

Action Alarm
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers Caterpillar Monitoring System for AP

Propel Electrical System
AP-1000D and BG-260D Asphalt Pavers Propel System

Electrical Schematic (Auger and Conveyor System)
AP-1000D and BG-260D Asphalt Pavers Conveyor Systems

Location of Electrical Components (Propel System)
AP-1000D and BG-260D Asphalt Pavers Propel System

Tow Point Control
AP-1000D and BG-260D Asphalt Pavers Machine Systems

Electrical Schematic (Auxiliary Hydraulic System)
AP-1000D and BG-260D Asphalt Pavers Machine Systems

Electrical Schematic (Hydraulic Fan)
AP-1000D and BG-260D Asphalt Pavers Machine Systems

Electrical Schematic (Washdown System)
AP-1000D and BG-260D Asphalt Pavers Machine Systems

Location of Electrical Components (Conveyor System)
AP-1000D and BG-260D Asphalt Pavers Conveyor Systems

Reuse And Salvage Guidelines

Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}
Guideline for Visual Inspection and Repair of Foam Wiring Harness {0649, 1408, 1408, 1408, 1408}

Service Letter-APD

Testing and Adjusting

Electric Starting System - Test
C7 Engines for Caterpillar Built Machines

Electrical Connector - Inspect
Product Link - PL522/523

Wiring Harness (Open Circuit) - Test
Product Link - PL522/523

Wiring Harness (Short Circuit) - Test
Product Link - PL522/523

Electrical Connector - Inspect
Product Link 121S/300

Wiring Harness (Open Circuit) - Test
Product Link 121S/300

Wiring Harness (Short Circuit) - Test
Product Link 121S/300

Troubleshooting

CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0110 FMI 04 Engine Coolant Temperature short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0164 FMI 03 Injector Actuation Pressure voltage high
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0617 FMI 05 Air Inlet Heater Relay open/current below normal
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0164 FMI 04 Injector Actuation Pressure voltage low
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Switch Circuits
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

MID 030 - CID 0271 - FMI 03
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

MID 030 - CID 0271 - FMI 05
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

MID 030 - CID 0271 - FMI 06
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Electrical Connector - Inspect
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Wiring Harness (Open Circuit) - Test
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Wiring Harness (Short Circuit) - Test
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Fuel Level Sender
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Temperature Sender
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

MID 039 - CID 0150 - FMI 08
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

Connector Locations
AP-1000D, AP-1055D, AP-655C, BG-2255C, BG-2455D and BG-260D Asphalt Pavers

CID 0100 FMI 10 Engine Oil Pressure Sensor abnormal rate of change
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Fuel Filter Differential Pressure Switch Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0100 FMI 04 Engine Oil Pressure short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Engine Wiring Information
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 1756 FMI 05 Start Aid Indicator open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 1756 FMI 06 Start Aid Indicator short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0269 FMI 04 Sensor Supply too low
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0269 FMI 03 Sensor Supply too high
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 1785 FMI 03 Intake Manifold Pressure Sensor voltage high
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 1785 FMI 04 Intake Manifold Pressure Sensor voltage low
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0342 FMI 08 Secondary Engine Speed signal abnormal
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0617 FMI 06 Air Inlet Heater Relay grounded/current above norm
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Air Inlet Heater Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Engine Pressure Sensor Open or Short Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Throttle Switch Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Engine Shutdown Switch Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Indicator Lamp Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Sensors and Electrical Connectors
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0274 FMI 04 Atmospheric Pressure short to ground
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 1785 FMI 10 Intake Manifold Pressure Signal abnormal rate of change
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Digital Sensor Supply Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Electrical Connectors - Inspect
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0190 FMI 08 Engine Speed signal abnormal
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

MID 122 - CID 0269 - FMI 03
Product Link 121S/300

MID 122 - CID 0269 - FMI 04
Product Link 121S/300

Service Magazine

Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2012/05/04

A New Engine Oil Grade Plug 0W20 Is Now Available {1408}
2002/03/25

Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17

A New Procedure is Available to Test the Electrical System on Asphalt Screeds {1408, 6643, 664E}
2008/05/12

A New Procedure to Rework the Wiring for the Can Bus in the Product Link Connector on the Console is Now Used on Certain Asphalt Pavers {1408, 7606}
2009/01/26

A New Procedure is Available to Install a New Relay Assembly on Certain Asphalt Pavers {1408, 1422, 4493, 7426}
2010/01/27

Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/12

Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08

Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08

Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

An Improved Starting Motor Is Used on Certain C7 Machine Engines {1408, 1453}
2014/06/06

Parts are Now Available to Make Jump Start Receptacle on Cat<SUP>®</SUP> Product {1463}
2014/03/04

Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}
Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610}

New and Improved Sonic Sensor for the Material Feed System Is Available on Certain Asphalt Pavers {1408, 1439, 5657}
New and Improved Sonic Sensor for the Material Feed System Is Available on Certain Asphalt Pavers {1408, 1439, 5657}

Caterpillar Parts SIS Catalog BG-260D :

351-8709 ELECTRONICS GP-MONITOR

245-6571 ELECTRONICS GP-MONITOR

351-5791 ELECTRONICS GP-MACHINE

245-6573 ELECTRONICS GP-MACHINE

262-1421 ELECTRONICS GP-COMMUNICATION

222-2599 ELECTRICAL AR

189-0077 CONTROL GP-UNPROGRAMMED

226-7473 CONTROL GP-ENGINE ELECTRONIC

234-9176 GENERATOR & MTG GP-HYDRAULIC

241-8414 GENERATOR AR

231-1332 GENERATOR GP

198-2713 HARNESS AS-ENGINE

222-5917 HARNESS AS-ENGINE

520-1511 HARNESS AS-ENGINE

142-8333 FASTENER GP-GROUND STUD S/N KHX1-UP PART OF 223-7844, 368-7789 ENGINE AR-COMPLETE CANNOT BE USED WITH GM ENGINES BG-260D

ELECTRICAL AND STARTING SYSTEM

142-8333: FASTENER GP-GROUND STUD

Parts for your BG-260D ASPHALT PAVER:

234-9176: GENERATOR & MTG GP-HYDRAULIC

Parts for your BG-260D ASPHALT PAVER:

234-9176: GENERATOR & MTG GP-HYDRAULIC

Parts for your BG-260D ASPHALT PAVER:

241-8414: GENERATOR AR

Parts for your BG-260D ASPHALT PAVER:

231-1332: GENERATOR GP

Parts for your BG-260D ASPHALT PAVER:

231-1332: GENERATOR GP

Parts for your BG-260D ASPHALT PAVER:

198-2713: HARNESS AS-ENGINE

Parts for your BG-260D ASPHALT PAVER:

222-5917: HARNESS AS-ENGINE

Parts for your BG-260D ASPHALT PAVER:

520-1511: HARNESS AS-ENGINE

Parts for your BG-260D ASPHALT PAVER:

229-8248: HARNESS AS-PANEL

Parts for your BG-260D ASPHALT PAVER:

Information:

Caterpillar Parts SIS Catalog BG-260D :

Truck sale: