446-9163 COVER GP-CYLINDER HEAD S/N CRS41078-UP PART OF 269-3101 COVER GP-VALVE MECHANISM ALSO AN ATTACHMENT AP-800D

BASIC ENGINE

CYLINDER HEAD GP

0. 446-9163 COVER GP-C
1. 521-8086 COVER GP-C

HOUSING GP-FRONT

2. 230-9196 COVER GP-F
3. 230-9196 COVER GP-F

VALVE MECHANISM GP

4. 234-0251 COVER GP-V
5. 234-0251 COVER GP-V
6. 269-3101 COVER GP-V
7. 269-3101 COVER GP-V
8. 269-3101 COVER GP-V
9. 269-3101 COVER GP-V
0. INFORMATION

ASPHALT PAVER AP-800D ASPHALT PAVER A5P
AP-800D BG-230D Asphalt Paver A5P00001-UP (MACHINE) POWERED BY 3054C Engine KEBP0283 AP-800D A5P (2004)

BASIC ENGINE

CYLINDER HEAD GP

446-9163 COVER GP-CYLINDER HEAD

521-8086 COVER GP-CYLINDER HEAD

232-7519 CYLINDER HEAD GP

232-7524 CYLINDER HEAD GP

308-4731 CYLINDER HEAD GP

460-0743 CYLINDER HEAD GP

225-4317 PLUG GP-ENGINE

232-6204 PLUG GP-ENGINE

253-2479 PLUG GP-ENGINE

#KEBP02830020

446-9163: COVER GP-CYLINDER HEAD

COVER GP-CYLINDER HEAD

446-9163 COVER GP-CYLINDER HEAD
S/N CRS41078-UP
PART OF 269-3101 COVER GP-VALVE MECHANISM
ALSO AN ATTACHMENT

i05865745 KEBP0283

4469163 COVER GP-CYLINDER HEAD Parts scheme

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	225-6451	[1]	GASKET (VALVE COVER)
2.	225-6478	[4]	SCREW-MACHINE
3.	431-1704	[1]	PLATE
4.	136-3608	[1]	CAP AS (ENGINE OIL FILLER)
4A.	124-0506	[1]	SEAL
5.	349-2746	[10]	BOLT
6.	292-9008	[1]	SEAL

#KEBP02830021

521-8086: COVER GP-CYLINDER HEAD

COVER GP-CYLINDER HEAD

521-8086 COVER GP-CYLINDER HEAD
S/N CRS60250-UP
PART OF 269-3101 COVER GP-VALVE MECHANISM
ALSO AN ATTACHMENT

i07000131 KEBP0283

5218086 COVER GP-CYLINDER HEAD Parts scheme

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	225-6451	[1]	GASKET (VALVE COVER)
2.	225-6456	[1]	SPRING
3.	225-6461	[1]	CAP
4.	225-6464	[1]	DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR)
5.	225-6477	[1]	PLATE
6.	225-6478	[4]	SCREW-MACHINE
7.	349-2746	[10]	BOLT
8.	136-3608	[1]	CAP AS (ENGINE OIL FILLER)
8A.	124-0506	[1]	SEAL
9.	225-6479	[1]	CAP

#KEBP02830022

230-9196: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

230-9196 COVER GP-FRONT HOUSING
S/N CRS2613-UP
PART OF 177-9752, 297-4047, 297-4055, 471-0987 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

i01872174 KEBP0283

2309196 COVER GP-FRONT HOUSING Parts scheme

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	100-4830 M	[1]	BOLT (M10X1.5X20-MM)
2.	111-8222 M	[5]	BOLT (M8X16-MM)
3.	209-5502	[1]	COVER AS (POWER TAKE-OFF)
3A.	209-5503	[1]	SEAL-COVER
4.	6I-0646 M	[1]	BOLT (M10X1.5X14-MM)
5.	214-3203	[1]	WASHER (SEALING)
	M		METRIC PART

#KEBP02830023

230-9196: COVER GP-FRONT HOUSING

COVER GP-FRONT HOUSING

230-9196 COVER GP-FRONT HOUSING
S/N CRS2613-UP
PART OF 177-9752, 297-4047, 297-4055, 390-5113, 471-0987 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

i03257593 KEBP0283

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6I-0646 M	[1]	BOLT (M10X1.5X14-MM)
2.	100-4830 M	[1]	BOLT (M10X1.5X20-MM)
3.	111-8222 M	[5]	BOLT (M8X16-MM)
4.	214-3203	[1]	WASHER (SEALING)
5.	329-7854 C	[1]	PLATE AS
5A.	329-7856	[1]	SEAL-O-RING
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART

#KEBP02830024

234-0251: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

234-0251 COVER GP-VALVE MECHANISM
S/N CRS2613-13968
PART OF 177-9752 ENGINE AR-PRIMARY

i01890218 KEBP0283

2340251 COVER GP-VALVE MECHANISM Parts scheme

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	6I-0517	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-0846 M	[3]	BOLT (M6X1X14-MM)
5.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
6.	7C-1281	[1]	BRACKET
7.	198-8645	[1]	HOSE (CRANKCASE BREATHER)
9.	226-8763	[1]	COVER AS-VALVE
9A.	225-6451	[1]	GASKET (VALVE COVER)
9B.	225-6455	[10]	BOLT
9C.	225-6456	[1]	SPRING
9D.	225-6461	[1]	CAP
9E.	225-6464	[1]	DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR)
9F.	225-6477	[1]	PLATE
9G.	225-6478	[4]	SCREW-MACHINE
9H.	225-6479	[1]	CAP
10.	230-9127	[1]	COVER
11.	230-9144	[1]	CONNECTOR
11A.	150-7732	[1]	SEAL-O-RING
11B.	225-6455	[2]	BOLT
11C.	225-6517	[1]	GASKET
12.	230-9152	[1]	FILLER GP-ENGINE OIL
12A.	6I-1201	[1]	SEAL-O-RING
12B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
12C.	113-1504	[1]	SEAL-O-RING
	M		METRIC PART

#KEBP02830025

234-0251: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

234-0251 COVER GP-VALVE MECHANISM
S/N CRS2613-UP
PART OF 177-9752 ENGINE AR-PRIMARY

i07019050 KEBP0283

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Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	162-1565	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
5.	7C-1281	[1]	BRACKET
6.	100-4838 M	[2]	BOLT (M6X1X20-MM)
7.	198-8645	[1]	HOSE (CRANKCASE BREATHER)
8.	217-9039	[1]	STRAP-CABLE
9.	287-8573	[1]	PIPE AS
9A.	150-7732	[1]	SEAL-O-RING
9B.	286-3030	[1]	RING-SEAL
10.	321-2383	[1]	FILLER AS
10A.	306-2337	[1]	SEAL-O-RING
10B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
10C.	113-1504	[1]	SEAL-O-RING
11.	346-8219	[1]	FILM-WARNING (UNIVERSAL WARNING)
12.	308-1381 Y	[1]	COVER GP-VALVE MECHANISM
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#KEBP02830026

269-3101: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

269-3101 COVER GP-VALVE MECHANISM
S/N CRS13969-41077
PART OF 177-9752 ENGINE AR-PRIMARY

i02342248 KEBP0283

2693101 COVER GP-VALVE MECHANISM Parts scheme

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	162-1565	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-0846 M	[3]	BOLT (M6X1X14-MM)
5.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
6.	7C-1281	[1]	BRACKET
7.	198-9169	[1]	HOSE (CRANKCASE BREATHER)
8.	230-9127	[1]	COVER
9.	230-9144	[1]	CONNECTOR
9A.	150-7732	[1]	SEAL-O-RING
9B.	225-6455	[2]	BOLT
9C.	225-6517	[1]	GASKET
10.	230-9152	[1]	FILLER GP-ENGINE OIL
10A.	6I-1201	[1]	SEAL-O-RING
10B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
10C.	113-1504	[1]	SEAL-O-RING
11.	247-7799	[1]	COVER AS-VALVE
11A.	136-3608	[1]	CAP AS (ENGINE OIL FILLER)
11B.	124-0506	[1]	SEAL
11C.	225-6451	[1]	GASKET (VALVE COVER)
11D.	225-6455	[10]	BOLT
11E.	225-6456	[1]	SPRING
11F.	225-6461	[1]	CAP
11G.	225-6464	[1]	DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR)
11H.	225-6477	[1]	PLATE
11J.	225-6478	[4]	SCREW-MACHINE
11K.	225-6479	[1]	CAP
	M		METRIC PART

#KEBP02830027

269-3101: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

269-3101 COVER GP-VALVE MECHANISM
S/N CRS13969-41077
PART OF 177-9752, 297-4047, 297-4055 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

i02554658 KEBP0283

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	162-1565	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-0846 M	[3]	BOLT (M6X1X14-MM)
5.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
6.	7C-1281	[1]	BRACKET
7.	198-9169	[1]	HOSE (CRANKCASE BREATHER)
8.	230-9127	[1]	COVER
9.	287-8573 C	[1]	PIPE AS
10.	230-9152	[1]	FILLER GP-ENGINE OIL
10A.	6I-1201	[1]	SEAL-O-RING
10B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
10C.	113-1504	[1]	SEAL-O-RING
11.	247-7799	[1]	COVER AS-VALVE
11A.	136-3608	[1]	CAP AS (ENGINE OIL FILLER)
11B.	124-0506	[1]	SEAL
11C.	225-6451	[1]	GASKET (VALVE COVER)
11D.	225-6455	[10]	BOLT
11E.	225-6456	[1]	SPRING
11F.	225-6461	[1]	CAP
11G.	225-6464	[1]	DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR)
11H.	225-6477	[1]	PLATE
11J.	225-6478	[4]	SCREW-MACHINE
11K.	225-6479	[1]	CAP
12.	100-4838 CM	[2]	BOLT (M6X1X20-MM)
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE

#KEBP02830028

269-3101: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

269-3101 COVER GP-VALVE MECHANISM
S/N CRS41078-UP
PART OF 177-9752, 297-4047, 297-4055 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

i02702236 KEBP0283

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	162-1565	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-0846 M	[3]	BOLT (M6X1X14-MM)
5.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
6.	7C-1281	[1]	BRACKET
7.	198-9169	[1]	HOSE (CRANKCASE BREATHER)
8.	230-9127	[1]	COVER
9.	287-8573	[1]	PIPE AS
10.	230-9152	[1]	FILLER GP-ENGINE OIL
10A.	6I-1201	[1]	SEAL-O-RING
10B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
10C.	113-1504	[1]	SEAL-O-RING
11.	308-1393 CY	[1]	COVER GP-VALVE MECHANISM
12.	100-4838 M	[2]	BOLT (M6X1X20-MM)

			PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#KEBP02830029

269-3101: COVER GP-VALVE MECHANISM

COVER GP-VALVE MECHANISM

269-3101 COVER GP-VALVE MECHANISM
S/N CRS41078-UP
PART OF 177-9752, 297-4047, 297-4055, 390-5113, 471-0987 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT

i02891498 KEBP0283

For full view, you need register

Parts for your AP-800D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1026	[1]	CLAMP-BAND
2.	6I-0254 M	[1]	BOLT (M8X1.25X30-MM)
3.	162-1565	[1]	SPRING (CRANKCASE BREATHER HOSE)
4.	6I-0846 M	[3]	BOLT (M6X1X14-MM)
5.	6I-4374 M	[1]	BOLT (M8X1.25X60-MM)
6.	7C-1281	[1]	BRACKET
7.	198-9169	[1]	HOSE (CRANKCASE BREATHER)
8.	230-9127	[1]	COVER
9.	287-8573	[1]	PIPE AS
10.	321-2383 C	[1]	FILLER AS
10A.	306-2337	[1]	SEAL-O-RING
10B.	130-9888	[1]	CAP AS-OIL FILLER (ENGINE)
10C.	113-1504	[1]	SEAL-O-RING
11.	308-1393 Y	[1]	COVER GP-VALVE MECHANISM
12.	100-4838 M	[2]	BOLT (M6X1X20-MM)
13.	217-9039	[1]	STRAP-CABLE
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

Information:

BASIC ENGINE

CYLINDER HEAD GP

Special Instruction

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Specifications

Cylinder Head Valves
3054C Engines for Caterpillar Built Machines

Cylinder Head
3054C Engines for Caterpillar Built Machines

Fuel Injection Nozzles
3054C Engines for Caterpillar Built Machines

Tool Operating Manual

Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}

Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}

188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}

CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}

{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Reuse And Salvage Guidelines

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}

Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}

Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}

Applied Failure Analysis

Engine Valve Failure Modes{1100, 1105}
Engine Valve Failure Modes{1100, 1105}

Information Release Memo

APPEARANCE CHANGE ON REMAN SHORT BLOCKS
APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Testing and Adjusting

Engine Valve Lash - Inspect/Adjust
3054C Engines for Caterpillar Built Machines

Fuel Injection Nozzle - Test
3054C Engines for Caterpillar Built Machines

Cylinder Head - Inspect
3054C Engines for Caterpillar Built Machines

Valve Guide - Inspect
3054C Engines for Caterpillar Built Machines

Disassembly and Assembly

Camshaft Bearings - Remove and Install
3054C Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Seat Inserts - Remove and Install
3054C Engines for Caterpillar Built Machines

Cylinder Head - Remove
3054C Engines for Caterpillar Built Machines

Cylinder Head - Install
3054C Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Springs - Remove and Install
3054C Engines for Caterpillar Built Machines

Inlet and Exhaust Valves - Remove and Install
3054C Engines for Caterpillar Built Machines

Inlet and Exhaust Valve Guides - Remove and Install
3054C Engines for Caterpillar Built Machines

Service Magazine

Caterpillar Warranty Claims on Cylinder Head Valves {1105}
2005/10/03

Cylinder Head Gasket {1100, 1251}
2007/12/03

Caterpillar Parts SIS Catalog AP-800D :

460-0745 CAMSHAFT GP

232-7528 CAMSHAFT GP

304-6915 INSTALLATION AR-ENGINE

471-0987 ENGINE AR-PRIMARY

390-5113 ENGINE AR-PRIMARY

297-4055 ENGINE AR-PRIMARY

297-4047 ENGINE AR-PRIMARY

177-9752 ENGINE AR-PRIMARY

521-8086 COVER GP-CYLINDER HEAD

230-9196 COVER GP-FRONT HOUSING

234-0251 COVER GP-VALVE MECHANISM

269-3101 COVER GP-VALVE MECHANISM

Truck sale:

USD $45,000

1992 CAT AP-800D

Flagler CE/Penn Jersey Machinery
Tampa, Florida

$35,500 USD

CATERPILLAR AP-800D 2006
- ASPHALT PAVERS
THOMPSON TRACTOR (Alabama/Fla)
10120 Highway 80E - Montgomery - Alaba

$79,000 USD

CATERPILLAR AP-800D 2007
- ASPHALT PAVERS
PATTEN INDUSTRIES
United States

USD $35,500

2006 CAT AP-800D

Thompson Tractor Co. Inc.
Montgomery, Alabama

USD $59,500

2008 CAT AP-800D

Brown Equipment Co.
Ocala, Florida