ELECTRICAL AND STARTING SYSTEM
SENSOR GPSTARTING MOTOR GP
SWITCH GP
ELECTRICAL AND STARTING SYSTEM
SENSOR GP#KEBP02850300
274-7395: SENSOR GP-TEMPERATURE
274-7395 SENSOR GP-TEMPERATURE
S/N RSX1-UP
PART OF 231-1975, 243-1555 SENSOR GP-ENGINE
S/N RSX1-UP
PART OF 231-1975, 243-1555 SENSOR GP-ENGINE
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850301
274-7396: SENSOR GP-TEMPERATURE
274-7396 SENSOR GP-TEMPERATURE
S/N RSX1-UP
PART OF 231-1975, 243-1555 SENSOR GP-ENGINE
S/N RSX1-UP
PART OF 231-1975, 243-1555 SENSOR GP-ENGINE
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850302
207-1562: STARTING MOTOR GP-ELECTRIC
207-1562 STARTING MOTOR GP-ELECTRIC
S/N TXE118-UP; BWR1-UP; RSX1-UP
24-VOLT
PART OF 285-8378, 7C-0526 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT
S/N TXE118-UP; BWR1-UP; RSX1-UP
24-VOLT
PART OF 285-8378, 7C-0526 STARTING MOTOR GP-ELECTRIC
ALSO AN ATTACHMENT
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3T-3434 | [6] | PLUG | |
| 2. | 7T-3279 | [1] | HOUSING AS | |
| 3. | 8T-8566 | [1] | TERMINAL AS | |
| 4. | 6V-8188 | [4] | NUT (1/2-13-THD) | |
| 5. | 7X-0562 | [4] | WASHER-HARD (13.5X19X0.8-MM THK) | |
| 6. | 3T-3422 | [1] | WIRE AS | |
| 7. | 7T-3278 | [1] | HOLDER AS-BRUSH (STARTING MOTOR) | |
| 8. | 7T-3277 | [1] | COIL AS-FIELD | |
| 9. | 7T-3454 | [1] | INSULATOR | |
| 10. | 283-1107 | [1] | KIT-CONNECTOR (STARTING MOTOR) | |
| (INCLUDES CONNECTORS, BOLT & TERMINAL-STARTER) | ||||
| 11. | 7T-3451 | [1] | KIT-INSULATOR (STARTING MOTOR) | |
| 12. | 8T-8569 | [1] | INSULATOR-TERMINAL | |
| 13. | 5S-7349 | [4] | BOLT (1/4-20X0.5-IN) | |
| 14. | 8T-4205 | [4] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 15. | 8H-1141 | [4] | SHOE-POLE | |
| 16. | 3R-8797 | [8] | SCREW & WASHER AS (3/8-24X0.72-IN) | |
| 17. | 7T-3276 | [1] | ARMATURE AS (24-VOLT) | |
| 18. | 3E-7775 | [1] | HOUSING AS | |
| 19. | 4M-1831 | [1] | PLUG-LEVER HOUSING | |
| 20. | 7L-2894 | [1] | GASKET | |
| 21. | 0S-1597 | [5] | BOLT (1/4-28X1-IN) | |
| 22. | 6N-3826 | [1] | DRIVE AS-MOTOR | |
| 23. | 7T-3974 | [1] | HOUSING AS-DRIVE | |
| 24. | 7X-3373 | [6] | BOLT (5/16-18X0.88-IN) | |
| 25. | 548-9596 | [1] | KIT-SOLENOID (24-VOLT)(INSULATED) | |
| (INCLUDES BOLT, NUT AS, NUT, & CONNECTORS) | ||||
| 26. | 6V-8378 | [3] | NUT (10-32-THD) | |
| 27. | 8F-1434 | [2] | LOCKWASHER | |
| 28. | 8T-0328 | [3] | WASHER-HARD (5.5X10X1-MM THK) | |
| 29. | 9X-4824 | [1] | COVER-STARTING MOTOR | |
| 30. | 7T-3268 | [1] | KIT-LEVER (STARTING MOTOR) | |
| (INCLUDES LEVER ASSEMBLIES, SEALS, NUT, GASKET & RETAINER) | ||||
| 31. | 8C-3655 | [1] | KIT-BRUSH (STARTING MOTOR) | |
| (INCLUDES BRUSHES, SPRINGS, SCREWS, SCREW ASSEMBLIES, & SEAL) | ||||
| 32. | 8T-9884 | [1] | KIT-INSULATOR (STARTING MOTOR) | |
| (INCLUDES INSULATORS & BUSHING) | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 7T-3267 | [1] | KIT-BUSHING (STARTING MOTOR) | ||
| (INCLUDES BUSHINGS, WICKS, CUPS, SEALS, GASKET, SCREW ASSEMBLIES, WASHERS, SPACER & NUT) | ||||
#KEBP02850303
285-8378: STARTING MOTOR GP-ELECTRIC
285-8378 STARTING MOTOR GP-ELECTRIC
S/N TXE118-UP; BWR1-UP; RSX9741-UP
PART OF 225-6468, 308-2736, 352-6169, 366-2130, 366-2131, 417-9323, 451-8175 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
S/N TXE118-UP; BWR1-UP; RSX9741-UP
PART OF 225-6468, 308-2736, 352-6169, 366-2130, 366-2131, 417-9323, 451-8175 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850304
7C-0526: STARTING MOTOR GP-ELECTRIC
7C-0526 STARTING MOTOR GP-ELECTRIC -SINGLE
S/N RSX1-9740
24-VOLT
PART OF 225-6468, 308-2736 ENGINE AR-COMPLETE
S/N RSX1-9740
24-VOLT
PART OF 225-6468, 308-2736 ENGINE AR-COMPLETE
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850305
7N-0718: SWITCH GP-DISCONNECT
7N-0718 SWITCH GP-DISCONNECT -BATTERY
S/N BWR1-UP
6-VOLT TO 24-VOLT
PART OF 239-7432, 304-8877 BATTERY & WIRING GP
ALSO AN ATTACHMENT
S/N BWR1-UP
6-VOLT TO 24-VOLT
PART OF 239-7432, 304-8877 BATTERY & WIRING GP
ALSO AN ATTACHMENT
#KEBP02850306
118-3534: SWITCH GP-MAGNETIC
118-3534 SWITCH GP-MAGNETIC
S/N BWR205-UP
24-VOLT
PART OF 239-7433, 304-8878 WIRING GP-FRONT
ALSO AN ATTACHMENT
S/N BWR205-UP
24-VOLT
PART OF 239-7433, 304-8878 WIRING GP-FRONT
ALSO AN ATTACHMENT
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850307
167-0138: SWITCH GP-MAGNETIC
167-0138 SWITCH GP-MAGNETIC
S/N BWR1-486
24-VOLT
PART OF 252-7916 PANEL GP-CIRCUIT BREAKER
FIELD REPLACEMENT ORDER @@@@@241-8368@@@@@, @@@@@254-3783@@@@@
S/N BWR1-486
24-VOLT
PART OF 252-7916 PANEL GP-CIRCUIT BREAKER
FIELD REPLACEMENT ORDER @@@@@241-8368@@@@@, @@@@@254-3783@@@@@
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS#KEBP02850308
175-2308: SWITCH GP-MAGNETIC
175-2308 SWITCH GP-MAGNETIC
S/N BWR205-UP
24-VOLT
PART OF 118-3534 SWITCH GP-MAGNETIC
ALSO AN ATTACHMENT
S/N BWR205-UP
24-VOLT
PART OF 118-3534 SWITCH GP-MAGNETIC
ALSO AN ATTACHMENT
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | |
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 2. | 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 20-GA) | |
| 3. | 1H-3338 | [2] | LOCKWASHER | |
| 4. | 3B-4504 | [2] | LOCKWASHER | |
| 5. | 5C-2890 M | [2] | NUT (M6X1-THD) | |
| 6. | 9X-1813 E | SLEEVE (16-CM) | ||
| E | ORDER BY THE CENTIMETER | |||
| M | METRIC PART | |||
#KEBP02850309
175-2309: SWITCH GP-MAGNETIC
175-2309 SWITCH GP-MAGNETIC
S/N BWR205-UP
24-VOLT
PART OF 118-3534 SWITCH GP-MAGNETIC
ALSO AN ATTACHMENT
S/N BWR205-UP
24-VOLT
PART OF 118-3534 SWITCH GP-MAGNETIC
ALSO AN ATTACHMENT
Parts for your RM-300 RECLAIMER MIXER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 117-9081 | [1] | SWITCH AS-MAGNETIC (24-VOLT)(START RELAY) | |
| 1A. | 1H-3338 | [2] | LOCKWASHER | |
| 1B. | 5C-2890 M | [2] | NUT (M6X1-THD) | |
| 1C. | 3B-4504 | [2] | LOCKWASHER | |
| 2. | 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | |
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 3. | 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 20-GA) | |
| 4. | 9X-1813 E | SLEEVE (16-CM) | ||
| E | ORDER BY THE CENTIMETER | |||
| M | METRIC PART | |||
Information:
ELECTRICAL AND STARTING SYSTEM
SENSOR GP
Special Instruction
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Selecting the Correct Part Numbers for Sensors and Connectors{1439, 7553}
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Technical Information Bulletin
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Incorrect Output Signal from Rotary Position Sensor in Certain Cat Products{1913, 4809, 5737}
Primary Engine Speed Sensor Malfunctioning, Shorted, Open Circuit {1907, 1912}
Primary Engine Speed Sensor Malfunctioning, Shorted, Open Circuit {1907, 1912}
Primary Engine Speed Sensor Malfunctioning, Shorted, Open Circuit {1907, 1912}
Specifications
Tool Operating Manual
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Position Sensor (Rotor Depth, Front Steering, and Rear Steering)
RM-300 Reclaimer Mixer Machine Systems
RM-300 Reclaimer Mixer Machine Systems
Testing and Adjusting
Troubleshooting
CID 0102 FMI 04 Boost Pressure Sensor short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0342 FMI 08 Secondary Engine Speed signal abnormal
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0172 FMI 04 Intake Manifold Air Temp short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0261 FMI 13 Engine Timing Calibration required
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0274 FMI 04 Atmospheric Pressure short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0094 FMI 03 Fuel Pressure open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0100 FMI 04 Engine Oil Pressure short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0110 FMI 04 Engine Coolant Temperature short to ground
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0174 FMI 03 Fuel Temperature open/short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 2417 FMI 05 Ether Injection Control Solenoid current low
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 2417 FMI 06 Ether Injection Control Solenoid current high
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
CID 0102 FMI 03 Boost Pressure Sensor short to +batt
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
5 Volt Engine Pressure Sensor Supply Circuit - Test
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
Engine Pressure Sensor Open or Short Circuit - Test
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
Engine Temperature Sensor Open or Short Circuit - Test
C11 and C15 Engines for Caterpillar Built Machines
C11 and C15 Engines for Caterpillar Built Machines
Temperature Sensor (Engine Coolant) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Temperature Sensor (Rotor Transmission) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Temperature Sensor (Hydraulic Oil) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Speed Sensor (Water Flow) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Speed Sensor (Rotor) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Speed Sensor (Emulsion Flow) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Pressure Sensor (Engine Oil) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Position Sensor (Speed Dial) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Position Sensor (Rotor Depth) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Position Sensor (Rear Steering) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Position Sensor (Propel Lever) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Position Sensor (Front Steering) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Level Sensor (Fuel) - Test
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
RM-300 Reclaimer Mixer and RM-500 Road Reclaimer/Soil Stabilizer Machine Electronic Control System
Disassembly and Assembly
Inlet Air Temperature Sensor - Remove and Install
C11 and C13 Engines for Caterpillar Built Machines
C11 and C13 Engines for Caterpillar Built Machines
Service Magazine


