268-1839 PUMP GP-FUEL INJECTION S/N KHX3172-UP PART OF 223-9994 ENGINE AR-CORE Type 1 BG-2455D ASPHALT PAVER

FUEL SYSTEM

PUMP GP-FUEL INJECTION

0. 268-1839 PUMP GP-FU
1. 268-1839 PUMP GP-FU
2. 268-1839 PUMP GP-FU

PUMP GP-FUEL TRANSFER

3. 318-6357 PUMP GP-FU
4. 383-1992 PUMP GP-FU

PUMP GP-FUEL INJECTION

5. 254-4357 PUMP GP-UN
6. 295-4777 PUMP GP-UN
7. 304-0677 PUMP GP-UN
8. 312-0677 PUMP GP-UN
9. 319-0677 PUMP GP-UN
0. INFORMATION

ASPHALT PAVER BG-2455D ASPHALT PAVER BXW
AP-1055D, BG-2455D Mobil Track Asphalt Paver BXW00001-UP (MACHINE) POWERED BY C7 Engine KEBP0287 BG-2455D BXW (2005)

FUEL SYSTEM

PUMP GP-FUEL INJECTION

222-5958 PUMP GP-FUEL INJECTION

268-1839 PUMP GP-FUEL INJECTION

254-4357 PUMP GP-UNIT INJECTOR HYD

#KEBP02870150

268-1839: PUMP GP-FUEL INJECTION

PUMP GP-FUEL INJECTION

268-1839 PUMP GP-FUEL INJECTION
S/N KHX3172-UP
PART OF 223-9994 ENGINE AR-CORE
Type 1

i02572523 KEBP0287

2681839 PUMP GP-FUEL INJECTION Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	235-9651 M	[2]	BOLT-SOCKET HEAD (M8X1.25X65-MM)
2.	328-2585 Y	[1]	INJECTOR GP-FUEL
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#KEBP02870151

268-1839: PUMP GP-FUEL INJECTION

PUMP GP-FUEL INJECTION

268-1839 PUMP GP-FUEL INJECTION
S/N KHX3172-UP
PART OF 223-9994 ENGINE AR-CORE
Type 2

i05236682 KEBP0287

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	235-9651 M	[2]	BOLT-SOCKET HEAD (M8X1.25X65-MM)
2.	387-9427 CY	[1]	INJECTOR GP-FUEL
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#KEBP02870152

268-1839: PUMP GP-FUEL INJECTION

PUMP GP-FUEL INJECTION

268-1839 PUMP GP-FUEL INJECTION
S/N KHX3172-UP
PART OF 223-9994 ENGINE AR-CORE
Type 3

i07385371 KEBP0287

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	235-9651 M	[2]	BOLT-SOCKET HEAD (M8X1.25X65-MM)
2.	557-7627 CY	[1]	INJECTOR GP-FUEL
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#KEBP02870153

318-6357: PUMP GP-FUEL TRANSFER

PUMP GP-FUEL TRANSFER

318-6357 PUMP GP-FUEL TRANSFER
S/N KHX9402-UP
PART OF 319-0677 PUMP GP-UNIT INJECTOR HYD

i04995928 KEBP0287

3186357 PUMP GP-FUEL TRANSFER Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-7567	[1]	SEAL-O-RING
2.	7S-5005	[1]	DOWEL
3.	8C-3079	[1]	SEAL-O-RING

			AVAILABLE REPAIR KIT(S):
	326-1006	[1]	KIT-FUEL TRANSFER PUMP
			(INCLUDES PUMP, BOLT, SCREW, & SEALS)

#KEBP02870154

383-1992: PUMP GP-FUEL TRANSFER

PUMP GP-FUEL TRANSFER

383-1992 PUMP GP-FUEL TRANSFER
S/N KHX53515-UP
PART OF 396-3296 KIT-FUEL TRANSFER PUMP, 476-8766 PUMP GP-UNIT INJECTOR HYD

i05152571 KEBP0287

3831992 PUMP GP-FUEL TRANSFER Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	214-7567	[1]	SEAL-O-RING
2.	7S-5005	[1]	DOWEL
3.	8C-3079	[1]	SEAL-O-RING

			AVAILABLE REPAIR KIT(S):
	396-3296	[1]	KIT-FUEL TRANSFER PUMP
			(INCLUDES PUMP GP, BOLT, SCREWS, SEALS & O-RING SEALS)

#KEBP02870155

254-4357: PUMP GP-UNIT INJECTOR HYD

PUMP GP-UNIT INJECTOR HYD

254-4357 PUMP GP-UNIT INJECTOR HYD
S/N KHX1-4813
PART OF 222-5900 PUMP & MTG GP-UNIT INJ HYD

i02151093 KEBP0287

2544357 PUMP GP-UNIT INJECTOR HYD Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-2357	[1]	PUMP GP-FUEL TRANSFER
2.	179-8128	[1]	SEAL-O-RING (FUEL TRANSFER PUMP)
3.	227-5904	[1]	SEAL-O-RING (UNIT INJECTOR HYD PUMP)

#KEBP02870156

295-4777: PUMP GP-UNIT INJECTOR HYD

PUMP GP-UNIT INJECTOR HYD

295-4777 PUMP GP-UNIT INJECTOR HYD
S/N KHX4814-6017
PART OF 222-5900 PUMP & MTG GP-UNIT INJ HYD

i02684175 KEBP0287

2954777 PUMP GP-UNIT INJECTOR HYD Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-2357	[1]	PUMP GP-FUEL TRANSFER
2.	179-8128	[1]	SEAL-O-RING (FUEL TRANSFER PUMP)
3.	227-5904	[1]	SEAL-O-RING (UNIT INJECTOR HYD PUMP)

#KEBP02870157

304-0677: PUMP GP-UNIT INJECTOR HYD

PUMP GP-UNIT INJECTOR HYD

304-0677 PUMP GP-UNIT INJECTOR HYD
S/N KHX6018-7215
PART OF 222-5900 PUMP & MTG GP-UNIT INJ HYD

i02755483 KEBP0287

3040677 PUMP GP-UNIT INJECTOR HYD Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	178-2357	[1]	PUMP GP-FUEL TRANSFER
2.	179-8128	[1]	SEAL-O-RING (FUEL TRANSFER PUMP)
3.	227-5904	[1]	SEAL-O-RING (UNIT INJECTOR HYD PUMP)

#KEBP02870158

312-0677: PUMP GP-UNIT INJECTOR HYD

PUMP GP-UNIT INJECTOR HYD

312-0677 PUMP GP-UNIT INJECTOR HYD
S/N KHX7216-9401
PART OF 222-5900 PUMP & MTG GP-UNIT INJ HYD

i02808078 KEBP0287

3120677 PUMP GP-UNIT INJECTOR HYD Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	1F-7960	[1]	WASHER (13.5X32X6-MM THK)
2.	166-8636 M	[3]	BOLT-SOCKET HEAD (M5X0.8X18-MM)
3.	178-2357	[1]	PUMP GP-FUEL TRANSFER
4.	179-8128	[1]	SEAL-O-RING (FUEL TRANSFER PUMP)
5.	228-5897 M	[4]	BOLT-TORX (M8X1.25X136.7-MM)
6.	239-2402	[4]	SEAL-O-RING
	M		METRIC PART

#KEBP02870159

319-0677: PUMP GP-UNIT INJECTOR HYD

PUMP GP-UNIT INJECTOR HYD

319-0677 PUMP GP-UNIT INJECTOR HYD
S/N KHX9402-UP
PART OF 222-5900 PUMP & MTG GP-UNIT INJ HYD

i03030622 KEBP0287

3190677 PUMP GP-UNIT INJECTOR HYD Parts scheme

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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	313-4620 M	[3]	SCREW-PAN HEAD (M5X0.8X25-MM)
2.	318-6357 Y	[1]	PUMP GP-FUEL TRANSFER
3.	179-8128	[1]	SEAL-O-RING (FUEL SYSTEM)
4.	262-0284	[1]	RING-RETAINING
5.	228-5897 M	[4]	BOLT-TORX (M8X1.25X136.7-MM)
6.	239-2402	[4]	SEAL-O-RING
7.	1F-7960	[1]	WASHER (13.5X32X6-MM THK)
8.	1N-8062	[1]	BEARING AS-NEEDLE
9.	5C-2890 M	[1]	NUT (M6X1-THD)
10.	8C-6711	[1]	NUT-RETAINER (1/2-20-THD)
11.	9X-8267	[1]	WASHER (6.6X12X2-MM THK)
12.	153-7036	[1]	SPOOL
13.	260-5716	[1]	SPOOL

			AVAILABLE REPAIR KIT(S):
	326-1006	[1]	KIT-FUEL TRANSFER PUMP
			(INCLUDES PUMP, BOLT, SCREW, & SEALS)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

Information:

FUEL SYSTEM

PUMP GP-FUEL INJECTION

Truck Engine News

Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/01

Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {0782, 1251, 1254, 1290, 1713}
2008/11/01

Engine News

Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17

The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17

Special Instruction

Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}

Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}
Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}

Installation Procedure for the Fuel Transfer Kit on the Hydraulic Electronic Unit Injector (HEUI) Pump{1256}
Installation Procedure for the Fuel Transfer Kit on the Hydraulic Electronic Unit Injector (HEUI) Pump{1256}

Installation of a Dual Tapered Roller Bearing HEUI Hydraulic Pump onto Certain C7 ACERT Engines {1714}
Installation of a Dual Tapered Roller Bearing HEUI Hydraulic Pump onto Certain C7 ACERT Engines {1714}

Debris in Oil System Causing Repeat Failures of the (HEUI) Pump for Certain C7 and C9 Engines. {1126, 1251, 1318, 1378}
Debris in Oil System Causing Repeat Failures of the (HEUI) Pump for Certain C7 and C9 Engines. {1126, 1251, 1318, 1378}

Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290}
Procedure to Improve Fuel Injectors on Certain Machine Engines {1100, 1126, 1250, 1251, 1290}

Specifications

Unit Injector Hydraulic Pump
C7 Engines for Caterpillar Built Machines

Electronic Unit Injector
C7 Engines for Caterpillar Built Machines

Tool Operating Manual

9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}

Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}
Using the 4C-6090 Multichannel Temperature Selector Group{0599, 0701, 0706, 1251, 1254, 1290, 1713}

Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}
Using the TMI System to Retrieve Off Engine Injection Pump Test Specifications for the Fuel Injection Equipment Test Stand{0706, 0782, 1251, 1286}

Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}
Testing and Adjusting Fuel Injection Pump and Governor on 3064 and 3066 Engines{0374, 0599, 0706}

Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}
Using the 143-2099 Sleeve Replacement Tool Group on 3114, 3116, and 3126 Engines{0374, 0599, 0701, 0706, 0781}

169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}
169-3374 Brass Injector Sleeve Removal Group for 3176 and 3176B Engines{0374, 0599, 0700, 0706}

Reuse And Salvage Guidelines

9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}
9U-5132 Timing and Fuel System Setting Tool Group{1105, 1162, 1290, 1905}

Testing and Adjusting

Electronic Unit Injector - Test
C7 Engines for Caterpillar Built Machines

Troubleshooting

Injector Trim File
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0001 FMI 06 Cylinder #1 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0001 FMI 05 Cylinder #1 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0002 FMI 05 Cylinder #2 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0002 FMI 06 Cylinder #2 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0003 FMI 06 Cylinder #3 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0004 FMI 06 Cylinder #4 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0005 FMI 06 Cylinder #5 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0006 FMI 06 Cylinder #6 Injector short
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0003 FMI 05 Cylinder #3 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0004 FMI 05 Cylinder #4 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0005 FMI 05 Cylinder #5 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

CID 0006 FMI 05 Cylinder #6 Injector open circuit
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Injector Solenoid Circuit - Test
C7 Engine for AP-1000D, AP-1055D, BG-2455D, and BG-260D Asphalt Pavers

Disassembly and Assembly

Unit Injector - Remove
C7
Engines for Caterpillar Built Machines

Unit Injector - Install
C7
Engines for Caterpillar Built Machines

Injection Actuation Pressure Sensor - Remove and Install
C7
Engines for Caterpillar Built Machines

Service Magazine

Using Injector Trim Files {1290, 7620}
2005/05/02

Do Not Reuse the Hold Down Bolts for the Fuel Injectors On All Products that Contain C9 Through C32 Engines {1290}
2014/08/14

A New Backup Ring for the Fuel Injector Group is Now Available {1251, 1254, 1290}
2006/07/24

Installation Procedure for the Fuel Transfer Kit on the Hydraulic Electronic Unit Injector (HEUI) Pump {1256}
2008/06/30

New Improved Fuel Injectors Are Now Used {1251, 1254, 1290, 1713}
2008/10/06

Policy on Testing of Fuel Injectors and Fuel Nozzles {1251}
2008/11/17

Do Not Use the 6V-4022 Fuel Injector Tester to Measure Unit Injector Fuel Flow Rate {1251, 1254, 1290, 1713}
2008/11/17

The Pop (Injector) Tester Is not Available for Fuel Injectors {0782, 1251, 1254, 1290, 1713}
2008/11/17

A Hotline for the Fuel Systems for Hydraulic Electronic Unit Injectors (HEUI) Is Now Available. {1251, 1290}
2009/08/17

Diagnostic Publications for the Systems of the Hydraulic Electronic Unit Injector (HEUI) have been Updated {1100, 1126, 1250, 1251, 1261, 1290}
2009/08/10

New Injectors Are Used In Certain C7 and C9 Machine Engines {1251, 1290}
2013/08/12

A New HEUI Hydraulic Pump Is Now Used on the C7 ACERT Engines of Certain Machines {1714}
2013/08/28

Improved Caterpillar Remanufactured Fuel Injectors for Certain C7 and C9 Machine Engines {1251, 1290}
2013/09/26

Cat® Reman Is Announcing an Appearance Change to the HEUI Injectors in C7 and C9 Machine Engines {1251, 1254, 1290, 1713}
2014/05/02

Cat<SUP>®</SUP> Reman Announces the Availability of Additional Engine Components for Certain Machine Applications {1000, 1052, 1053, 1210, 1251, 1252, 1254, 1265, 1290, 1405, 1713, 1901, 7490, 7610, 7620}
2015/06/25

Improved Fuel Injectors Are Now Used on Certain C7 and C9 Machine Engines {1251, 1254, 1290, 1713}
Improved Fuel Injectors Are Now Used on Certain C7 and C9 Machine Engines {1251, 1254, 1290, 1713}

A New Injection Pump Kit Is Now Available for C7 Machine Engines {1714}
A New Injection Pump Kit Is Now Available for C7 Machine Engines {1714}

Caterpillar Parts SIS Catalog BG-2455D :

268-1839 PUMP GP-FUEL INJECTION

222-5958 PUMP GP-FUEL INJECTION

192-4302 PUMP GP-FUEL

387-8538 PUMP & MTG GP-UNIT INJ HYD

222-5900 PUMP & MTG GP-UNIT INJ HYD

268-1839 PUMP GP-FUEL INJECTION

318-6357 PUMP GP-FUEL TRANSFER

383-1992 PUMP GP-FUEL TRANSFER

254-4357 PUMP GP-UNIT INJECTOR HYD

295-4777 PUMP GP-UNIT INJECTOR HYD

304-0677 PUMP GP-UNIT INJECTOR HYD

312-0677 PUMP GP-UNIT INJECTOR HYD

Truck sale:

Caterpillar BG-2455D
- Asphalt Pavers
MILTON CAT