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230-9608 CYLINDER & MTG GP-HOPPER S/N FAC320-UP; BXW102-UP PART OF 230-9585 HYDRAULIC AR-AUXILIARY BG-2455D


HYDRAULIC SYSTEM
CYLINDER GP

ASPHALT PAVER BG-2455D ASPHALT PAVER BXW
 AP-1055D, BG-2455D Mobil Track Asphalt Paver BXW00001-UP (MACHINE) POWERED BY C7 Engine KEBP0287 BG-2455D BXW   (2005)

HYDRAULIC SYSTEM

CYLINDER GP
CYLINDER & MTG GP-AUGER
230-9611 CYLINDER & MTG GP-AUGER
CYLINDER & MTG GP-HOPPER
230-9608 CYLINDER & MTG GP-HOPPER
CYLINDER & MTG GP-HOPPER
230-9608 CYLINDER & MTG GP-HOPPER
CYLINDER & MTG GP-SCREED HOIST
230-9609 CYLINDER & MTG GP-SCREED HOIST
CYLINDER & MTG GP-TOW POINT
195-2881 CYLINDER & MTG GP-TOW POINT
CYLINDER & MTG GP-TOW POINT
195-2881 CYLINDER & MTG GP-TOW POINT
 

#KEBP02870310
 

230-9608: CYLINDER & MTG GP-HOPPER

230-9608 CYLINDER & MTG GP-HOPPER
S/N FAC320-UP; BXW102-UP
PART OF 230-9585 HYDRAULIC AR-AUXILIARY
i02569569 KEBP0287
2309608 CYLINDER & MTG GP-HOPPER Parts scheme
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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3B-8485 [2] ELBOW  
2. 3B-8489 [2] FITTING-GREASE (1/8-27 PTF)  
3. 135-0220 Y [2] CYLINDER GP-HYDRAULIC (HOPPER)  
4. 148-8337 [1] CONNECTOR AS  
  4J-5477 [1] SEAL-O-RING  
  8C-6866 [1] CONNECTOR  
5. 155-8154 I [1] HOSE AS  
6. 288-7192 C [2] PIN AS  
7. 205-7200 [2] ELBOW AS  
    (EACH INCLUDES)
  3J-1907 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  108-2144 [1] ELBOW  
8. 030-7571 [2] BOLT (3/8-16X1-IN)  
9. 6V-7726 CM [2] SCREW-HEX SOCKET (M10X1.5X25-MM)  
10. 148-8320 [1] CONNECTOR AS  
  4J-5477 [1] SEAL-O-RING  
  8C-6865 [1] CONNECTOR  
11. 148-8353 [2] ELBOW AS  
    (EACH INCLUDES)
  3J-1907 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  6V-9001 [1] ELBOW  
12. 4M-5317 [1] BUSHING-REDUCER  
13. 131-7206 C [2] PIN AS  
  C   CHANGE FROM PREVIOUS TYPE
  I   REFER TO HYDRAULIC INFORMATION SYSTEM
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#KEBP02870311
 

230-9609: CYLINDER & MTG GP-SCREED HOIST

230-9609 CYLINDER & MTG GP-SCREED HOIST
S/N FAC1-UP; BXW1-UP
PART OF 230-9585 HYDRAULIC AR-AUXILIARY
i02197666 KEBP0287
2309609 CYLINDER & MTG GP-SCREED HOIST Parts scheme
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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 205-7202 [2] ELBOW AS  
    (EACH INCLUDES)
  3K-0360 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  168-4988 [1] ELBOW  
2. 262-2832 Y [2] CYLINDER GP-HYDRAULIC (SCREED HOIST)  
3. 148-8374 [2] ELBOW AS  
    (EACH INCLUDES)
  3K-0360 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  6V-8723 [1] ELBOW  
4. 173-3651 [4] PIN-CLEVIS  
5. 3B-4629 [4] PIN-COTTER  
  Y   SEPARATE ILLUSTRATION
 

#KEBP02870312
 

195-2881: CYLINDER & MTG GP-TOW POINT

195-2881 CYLINDER & MTG GP-TOW POINT
S/N FAC1-519; BXW1-101
PART OF 230-9585 HYDRAULIC AR-AUXILIARY
i01819925 KEBP0287
1952881 CYLINDER & MTG GP-TOW POINT Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 005-8639 [2] BEARING-ALIGNING  
2. 255-9112 [2] SUPPORT AS  
3. 195-2884 Y [2] CYLINDER GP-HYDRAULIC (TOW POINT)  
4. 148-8374 [4] ELBOW AS  
    (EACH INCLUDES)
  3K-0360 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  6V-8723 [1] ELBOW  
5. 173-3651 [4] PIN-CLEVIS  
6. 3B-4629 [4] PIN-COTTER  
7. 8T-4167 B [3] WASHER-HARD (26X44X4-MM THK)  
8. 8T-4194 M [8] BOLT (M12X1.75X50-MM)  
9. 8T-4223 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
    QUANTITIES SHOWN ARE THOSE REQUIRED FOR BOTH LH & RH SIDES
  B   USE AS REQUIRED
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#KEBP02870313
 

195-2881: CYLINDER & MTG GP-TOW POINT

195-2881 CYLINDER & MTG GP-TOW POINT
S/N FAC520-UP; BXW102-UP
PART OF 230-9585 HYDRAULIC AR-AUXILIARY
i02865763 KEBP0287
1952881 CYLINDER & MTG GP-TOW POINT Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 005-8639 [2] BEARING-ALIGNING  
2. 255-9112 [2] SUPPORT AS  
3. 195-2884 Y [2] CYLINDER GP-HYDRAULIC (TOW POINT)  
4. 148-8374 [4] ELBOW AS  
    (EACH INCLUDES)
  3K-0360 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  6V-8723 [1] ELBOW  
5. 173-3651 C [2] PIN-CLEVIS  
6. 3B-4629 [4] PIN-COTTER  
8. 8T-4194 M [8] BOLT (M12X1.75X50-MM)  
9. 8T-4223 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
10. 253-8675 C [2] PIN-CLEVIS  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#KEBP02870314
 

135-0217: CYLINDER GP-HYDRAULIC

135-0217 CYLINDER GP-HYDRAULIC -EXTENDER
S/N FAC1-UP; BXW1-UP
63.5-MM (2.5-IN) BORE X 1448-MM (57-IN) STROKE
PART OF 112-3469 LINES GP-EXTENDER
AN ATTACHMENT
i01217239 KEBP0287
1350217 CYLINDER GP-HYDRAULIC Parts scheme
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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7R-7810 [1] SEAL  
2. 5D-1986 [1] LOCKNUT (7/8-14-THD)  
3. 160-9893 [1] KIT-SEAL  
4. 126-5375 [2] RING-WEAR  
5. 8F-6711 [1] SEAL-O-RING  
6. 030-3239 [1] RING-BACKUP  
7. 160-9894 [1] SEAL-O-RING  
8. 5E-8587 [1] SEAL-WIPER  
9. 167-2295 [1] SEAL-U-CUP  
10. 160-9892 [2] RING-WEAR  
   
    AVAILABLE REPAIR KIT(S):
  135-0219 [1] KIT-SEAL  
 

#KEBP02870315
 

135-0220: CYLINDER GP-HYDRAULIC

135-0220 CYLINDER GP-HYDRAULIC -HOPPER
S/N FAC1-UP; BXW1-UP
63.5-MM (2.5-IN) BORE X 342.9-MM (13.5-IN) STROKE
PART OF 230-9608 CYLINDER & MTG GP-HOPPER
i00511836 KEBP0287
1350220 CYLINDER GP-HYDRAULIC Parts scheme
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Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5E-8632 [1] RING  
   
    AVAILABLE REPAIR KIT(S):
  135-0221 [1] KIT-SEAL (HOPPER CYLINDER)  
    (INCLUDES WIPER, U-CUP, O-RING SEALS, BACKUP RING & WEAR RING)
 

#KEBP02870316
 

165-4654: CYLINDER GP-HYDRAULIC

165-4654 CYLINDER GP-HYDRAULIC
S/N FAC1-UP; BXW1-UP
63.5-MM (2.5-IN) BORE X 1219.2-MM (48-IN) STROKE
PART OF 197-5289 LINES GP-EXTENDER
AN ATTACHMENT
i02408304 KEBP0287
1654654 CYLINDER GP-HYDRAULIC Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5D-1986 [1] LOCKNUT (7/8-14-THD)  
2. 205-3962 [1] KIT-SEAL  
    (INCLUDES SEALS, RINGS, WIPER, PISTON, ROD & STRIPS)
 

#KEBP02870317
 

195-2884: CYLINDER GP-HYDRAULIC

195-2884 CYLINDER GP-HYDRAULIC -TOW POINT
S/N FAC1-UP; BXW1-UP
63.5-MM (2.5-IN) BORE X 254-MM (10-IN) STROKE
PART OF 195-2881 CYLINDER & MTG GP-TOW POINT
i01858926 KEBP0287
1952884 CYLINDER GP-HYDRAULIC Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5D-1986 [1] LOCKNUT (7/8-14-THD)  
2. 5E-8632 [1] RING  
   
    AVAILABLE REPAIR KIT(S):
  232-3282 [1] KIT-SEAL (TOW POINT CYLINDER)  
    (INCLUDES CROWN SEAL, O-RING SEALS, BACKUP RING, U CUP & WIPER)
 

#KEBP02870318
 

197-9766: CYLINDER GP-HYDRAULIC

197-9766 CYLINDER GP-HYDRAULIC -SLOPE
S/N FAC1-UP; BXW1-UP
82.5-MM (3.25-IN) BORE X 135-MM (5.3-IN) STROKE
PART OF 197-5285, 311-1959 LINES GP-SLOPE
AN ATTACHMENT
i01854713 KEBP0287
1979766 CYLINDER GP-HYDRAULIC Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 005-8639 [1] BEARING-ALIGNING  
2. 2K-7471 [1] LOCKNUT (1-14-THD)  
3. 147-6461 [2] PLUG  
4. 147-6462 [2] SEAL-WASHER  
   
    AVAILABLE REPAIR KIT(S):
  227-8151 [1] KIT-SEAL (HYDRAULIC CYLINDER)  
    (INCLUDES WEAR RINGS, BACKUP RING, O-RING SEALS, U-CUP SEAL, WIPER SEAL & W/O-RING SEAL)
 

#KEBP02870319
 

203-4275: CYLINDER GP-HYDRAULIC

203-4275 CYLINDER GP-HYDRAULIC -AUGER HOIST, RH
S/N FAC1-UP; BXW1-UP
76.2-MM (3-IN) BORE X 143-MM (5.63-IN) STROKE
PART OF 230-9611 CYLINDER & MTG GP-AUGER
i02055349 KEBP0287
2034275 CYLINDER GP-HYDRAULIC Parts scheme
  For full view, you need register

Parts for your BG-2455D ASPHALT PAVER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2K-7471 [1] LOCKNUT (1-14-THD)  
2. 9S-8002 [1] PLUG (7/16-20-THD)  
3. 3J-7354 [1] SEAL-O-RING  
4. 248-3211 [1] RING-RETAINING  
   
    AVAILABLE REPAIR KIT(S):
  248-4014 [1] KIT-SEAL (AUGER HOIST)  
    (INCLUDES WEAR RING, PISTON RING, BACKUP RING, O-RING SEALS, U-CUP & WIPER)
 

Information:

Operation and Maintenance Manual
Hopper Cylinder Bearings - Lubricate
AP-1055D and BG-2455D Asphalt Pavers
Special Instruction
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Technical Information Bulletin
Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Specifications
Hydraulic Cylinder (Truck Hitch)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System
Hydraulic Cylinder (Track Tension)
AP-1055D and BG-2455D Asphalt Pavers Propel System
Hydraulic Cylinder (Tow Point)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System
Hydraulic Cylinder (Hopper Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System
Hydraulic Cylinder (Auger Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System
Hydraulic Cylinder (Screed Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System
Tool Operating Manual
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Contamination Control Guidelines
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Applied Failure Analysis
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Bench Test Procedures
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Disassembly and Assembly
Hydraulic Cylinder (Screed Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems
Hydraulic Cylinder (Belt Tensioner) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems
Hydraulic Cylinder (Auger Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems
Hydraulic Cylinder (Hopper Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems
Hydraulic Cylinder (Tow Point) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems
Service Magazine
A New Hydraulic Extender Cylinder is Now Used on the Front Mounted Asphalt Screeds {5057}
2005/10/31
Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2013/02/28
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17
A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30
New Pin Assembly in Hopper Cylinder and Mounting Group Is Now Used on Certain Pavers {7562}
New Pin Assembly in Hopper Cylinder and Mounting Group Is Now Used on Certain Pavers {7562}

Caterpillar Parts SIS Catalog BG-2455D :

CYLINDER & MTG GP-HOPPER
230-9608 CYLINDER & MTG GP-HOPPER
CYLINDER & MTG GP-AUGER
230-9611 CYLINDER & MTG GP-AUGER
COVER GP
236-2088 COVER GP
COVER GP
236-2087 COVER GP
COVER GP
236-2087 COVER GP
CAP GP-HYDRAULIC OIL FILLER
077-3951 CAP GP-HYDRAULIC OIL FILLER
ACCUMULATOR GP-HYDRAULIC
276-5455 ACCUMULATOR GP-HYDRAULIC
ACCUMULATOR GP-HYDRAULIC
209-4549 ACCUMULATOR GP-HYDRAULIC
CYLINDER & MTG GP-SCREED HOIST
230-9609 CYLINDER & MTG GP-SCREED HOIST
CYLINDER & MTG GP-TOW POINT
195-2881 CYLINDER & MTG GP-TOW POINT
CYLINDER & MTG GP-TOW POINT
195-2881 CYLINDER & MTG GP-TOW POINT
CYLINDER GP-HYDRAULIC
135-0217 CYLINDER GP-HYDRAULIC
CYLINDER GP-HYDRAULIC
135-0220 CYLINDER GP-HYDRAULIC
CYLINDER GP-HYDRAULIC
165-4654 CYLINDER GP-HYDRAULIC
CYLINDER GP-HYDRAULIC
195-2884 CYLINDER GP-HYDRAULIC
CYLINDER GP-HYDRAULIC
197-9766 CYLINDER GP-HYDRAULIC

Truck sale:

Caterpillar BG-2455D
 
Caterpillar BG-2455D
- Asphalt Pavers
MILTON CAT
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