195-2881 CYLINDER & MTG GP-TOW POINT S/N A6P116-UP; BNW123-UP PART OF 254-8170 HYDRAULIC AR-AUXILIARY AP-1055D

HYDRAULIC SYSTEM

CYLINDER GP

0. 195-2881 CYLINDER &
1. 135-0217 CYLINDER G
2. 135-0220 CYLINDER G
3. 165-4654 CYLINDER G
4. 195-2884 CYLINDER G
5. 197-9766 CYLINDER G
6. 203-4275 CYLINDER G
7. 203-4276 CYLINDER G
8. 262-2832 CYLINDER G
9. 278-0616 CYLINDER G
0. INFORMATION

ASPHALT PAVER AP-1055D ASPHALT PAVER A6P
AP-1055D, BG-2455D Steel Track Asphalt Paver A6P00001-UP (MACHINE) POWERED BY C7 Engine KEBP0306 AP-1055D A6P (2005)

HYDRAULIC SYSTEM

CYLINDER GP

230-9609 CYLINDER & MTG GP-SCREED HOIST

195-2881 CYLINDER & MTG GP-TOW POINT

135-0217 CYLINDER GP-HYDRAULIC

135-0220 CYLINDER GP-HYDRAULIC

165-4654 CYLINDER GP-HYDRAULIC

#KEBP03060310

195-2881: CYLINDER & MTG GP-TOW POINT

CYLINDER & MTG GP-TOW POINT

195-2881 CYLINDER & MTG GP-TOW POINT
S/N A6P116-UP; BNW123-UP
PART OF 254-8170 HYDRAULIC AR-AUXILIARY

i02865763 KEBP0306

1952881 CYLINDER & MTG GP-TOW POINT Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	005-8639	[2]	BEARING-ALIGNING
2.	255-9112	[2]	SUPPORT AS
3.	195-2884 Y	[2]	CYLINDER GP-HYDRAULIC (TOW POINT)
4.	148-8374	[4]	ELBOW AS
			(EACH INCLUDES)
	3K-0360	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	6V-8723	[1]	ELBOW
5.	173-3651 C	[2]	PIN-CLEVIS
6.	3B-4629	[4]	PIN-COTTER
8.	8T-4194 M	[8]	BOLT (M12X1.75X50-MM)
9.	8T-4223	[8]	WASHER-HARD (13.5X25.5X3-MM THK)
10.	253-8675 C	[2]	PIN-CLEVIS
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#KEBP03060311

135-0217: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

135-0217 CYLINDER GP-HYDRAULIC -EXTENDER
S/N A6P1-UP; BNW1-UP
63.5-MM (2.5-IN) BORE X 1448-MM (57-IN) STROKE
PART OF 112-3469 LINES GP-EXTENDER
AN ATTACHMENT

i01217239 KEBP0306

1350217 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	7R-7810	[1]	SEAL
2.	5D-1986	[1]	LOCKNUT (7/8-14-THD)
3.	160-9893	[1]	KIT-SEAL
4.	126-5375	[2]	RING-WEAR
5.	8F-6711	[1]	SEAL-O-RING
6.	030-3239	[1]	RING-BACKUP
7.	160-9894	[1]	SEAL-O-RING
8.	5E-8587	[1]	SEAL-WIPER
9.	167-2295	[1]	SEAL-U-CUP
10.	160-9892	[2]	RING-WEAR

			AVAILABLE REPAIR KIT(S):
	135-0219	[1]	KIT-SEAL

#KEBP03060312

135-0220: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

135-0220 CYLINDER GP-HYDRAULIC -HOPPER
S/N A6P1-UP; BNW1-UP
63.5-MM (2.5-IN) BORE X 342.9-MM (13.5-IN) STROKE
PART OF 230-9608 CYLINDER & MTG GP-HOPPER

i00511836 KEBP0306

1350220 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5E-8632	[1]	RING

			AVAILABLE REPAIR KIT(S):
	135-0221	[1]	KIT-SEAL (HOPPER CYLINDER)
			(INCLUDES WIPER, U-CUP, O-RING SEALS, BACKUP RING & WEAR RING)

#KEBP03060313

165-4654: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

165-4654 CYLINDER GP-HYDRAULIC
S/N A6P1-UP; BNW1-UP
63.5-MM (2.5-IN) BORE X 1219.2-MM (48-IN) STROKE
PART OF 197-5289 LINES GP-EXTENDER
AN ATTACHMENT

i02408304 KEBP0306

1654654 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1986	[1]	LOCKNUT (7/8-14-THD)
2.	205-3962	[1]	KIT-SEAL
			(INCLUDES SEALS, RINGS, WIPER, PISTON, ROD & STRIPS)

#KEBP03060314

195-2884: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

195-2884 CYLINDER GP-HYDRAULIC -TOW POINT
S/N A6P1-UP; BNW1-UP
63.5-MM (2.5-IN) BORE X 254-MM (10-IN) STROKE
PART OF 195-2881 CYLINDER & MTG GP-TOW POINT

i01858926 KEBP0306

1952884 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1986	[1]	LOCKNUT (7/8-14-THD)
2.	5E-8632	[1]	RING

			AVAILABLE REPAIR KIT(S):
	232-3282	[1]	KIT-SEAL (TOW POINT CYLINDER)
			(INCLUDES CROWN SEAL, O-RING SEALS, BACKUP RING, U CUP & WIPER)

#KEBP03060315

197-9766: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

197-9766 CYLINDER GP-HYDRAULIC -SLOPE
S/N A6P1-UP; BNW1-UP
82.5-MM (3.25-IN) BORE X 135-MM (5.3-IN) STROKE
PART OF 197-5285, 311-1959 LINES GP-SLOPE
AN ATTACHMENT

i01854713 KEBP0306

1979766 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	005-8639	[1]	BEARING-ALIGNING
2.	2K-7471	[1]	LOCKNUT (1-14-THD)
3.	147-6461	[2]	PLUG
4.	147-6462	[2]	SEAL-WASHER

			AVAILABLE REPAIR KIT(S):
	227-8151	[1]	KIT-SEAL (HYDRAULIC CYLINDER)
			(INCLUDES WEAR RINGS, BACKUP RING, O-RING SEALS, U-CUP SEAL, WIPER SEAL & W/O-RING SEAL)

#KEBP03060316

203-4275: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

203-4275 CYLINDER GP-HYDRAULIC -AUGER HOIST, RH
S/N A6P1-UP; BNW1-UP
76.2-MM (3-IN) BORE X 143-MM (5.63-IN) STROKE
PART OF 230-9611 CYLINDER & MTG GP-AUGER

i02055349 KEBP0306

2034275 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2K-7471	[1]	LOCKNUT (1-14-THD)
2.	9S-8002	[1]	PLUG (7/16-20-THD)
3.	3J-7354	[1]	SEAL-O-RING
4.	248-3211	[1]	RING-RETAINING

			AVAILABLE REPAIR KIT(S):
	248-4014	[1]	KIT-SEAL (AUGER HOIST)
			(INCLUDES WEAR RING, PISTON RING, BACKUP RING, O-RING SEALS, U-CUP & WIPER)

#KEBP03060317

203-4276: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

203-4276 CYLINDER GP-HYDRAULIC -AUGER HOIST, LH
S/N A6P1-UP; BNW1-UP
82.6-MM (3.25-IN) BORE X 143-MM (5.63-IN) STROKE
PART OF 230-9611 CYLINDER & MTG GP-AUGER

i02055353 KEBP0306

2034276 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	2K-7471	[1]	LOCKNUT (1-14-THD)
2.	9S-8002	[1]	PLUG (7/16-20-THD)
3.	3J-7354	[1]	SEAL-O-RING
4.	248-3211	[1]	RING-RETAINING

			AVAILABLE REPAIR KIT(S):
	254-2275	[1]	KIT-SEAL (AUGER HOIST)
			(INCLUDES WEAR RING, PISTON RING, BACKUP RING, O-RING SEALS, U-CUP SEAL & WIPER SEAL)

#KEBP03060318

262-2832: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

262-2832 CYLINDER GP-HYDRAULIC -SCREED HOIST
S/N A6P1-UP; BNW1-UP
76.2-MM (3-IN) BORE X 360-MM (14-IN) STROKE
PART OF 230-9609 CYLINDER & MTG GP-SCREED HOIST

i02218908 KEBP0306

2622832 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	6J-5730	[1]	LOCKNUT (1-1/8-12-THD)
2.	JZ	[1]	RING-WEAR
3.	240-0773	[1]	RING-RETAINING
4.	JZ	[1]	SEAL-RING
5.	JZ	[1]	SEAL-O-RING
6.	JZ	[1]	RING-BACKUP
7.	JZ	[1]	SEAL-U-CUP
8.	JZ	[1]	SEAL-WIPER
9.	JZ	[1]	SEAL-O-RING

			AVAILABLE REPAIR KIT(S):
	230-5105 J	[1]	KIT-SEAL (SCREED HOIST CYLINDER)
	J		KIT MARKED J SERVICES PART(S) MARKED J
	Z		NOT SERVICED SEPARATELY

#KEBP03060319

278-0616: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

278-0616 CYLINDER GP-HYDRAULIC
S/N A6P1-UP; BNW1-UP
63.5-MM (2.5-IN) BORE X 1219.2-MM (48-IN) STROKE
PART OF 197-5289, 311-4879 LINES GP-EXTENDER
AN ATTACHMENT

i02405652 KEBP0306

2780616 CYLINDER GP-HYDRAULIC Parts scheme

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Parts for your AP-1055D ASPHALT PAVER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	5D-1986	[1]	LOCKNUT (7/8-14-THD)
2.	205-3962	[1]	KIT-SEAL
			(INCLUDES SEALS, RING, WIPER, PISTON, ROD & STRIPS)

Information:

HYDRAULIC SYSTEM

CYLINDER GP

Operation and Maintenance Manual

Hopper Cylinder Bearings - Lubricate
AP-1055D and BG-2455D Asphalt Pavers

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Installation of Double Lip Wiper Seal{7562}
Installation of Double Lip Wiper Seal{7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Technical Information Bulletin

Surface Finishes of Cylinder Bores{7562}
Surface Finishes of Cylinder Bores{7562}

Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}

Specifications

Hydraulic Cylinder (Truck Hitch)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System

Hydraulic Cylinder (Track Tension)
AP-1055D and BG-2455D Asphalt Pavers Propel System

Hydraulic Cylinder (Tow Point)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System

Hydraulic Cylinder (Hopper Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System

Hydraulic Cylinder (Auger Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System

Hydraulic Cylinder (Screed Hoist)
AP-1055D and BG-2455D Asphalt Pavers Auxiliary System

Tool Operating Manual

Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}

1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}

Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}

4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}

Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}

Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}

Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}

Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Bench Test Procedures

Disassembly and Assembly

Hydraulic Cylinder (Screed Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems

Hydraulic Cylinder (Auger Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems

Hydraulic Cylinder (Hopper Hoist) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems

Hydraulic Cylinder (Tow Point) - Remove and Install
AP-1055D and BG-2455D Asphalt Pavers Machine Systems

Service Magazine

A New Hydraulic Extender Cylinder is Now Used on the Front Mounted Asphalt Screeds {5057}
2005/10/31

Procedure Now Available to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
2012/10/04

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
2011/10/17

A Rework Procedure Improves the Seal Assembly Performance in Hydraulic Cylinders on Cat Products {7562}
2010/04/30

New Pin Assembly in Hopper Cylinder and Mounting Group Is Now Used on Certain Pavers {7562}
New Pin Assembly in Hopper Cylinder and Mounting Group Is Now Used on Certain Pavers {7562}

Caterpillar Parts SIS Catalog AP-1055D :

195-2881 CYLINDER & MTG GP-TOW POINT

230-9609 CYLINDER & MTG GP-SCREED HOIST

230-9608 CYLINDER & MTG GP-HOPPER

230-9611 CYLINDER & MTG GP-AUGER

236-2088 COVER GP

236-2087 COVER GP

135-0217 CYLINDER GP-HYDRAULIC

135-0220 CYLINDER GP-HYDRAULIC

165-4654 CYLINDER GP-HYDRAULIC

195-2884 CYLINDER GP-HYDRAULIC

197-9766 CYLINDER GP-HYDRAULIC

203-4275 CYLINDER GP-HYDRAULIC

203-4276 CYLINDER GP-HYDRAULIC

262-2832 CYLINDER GP-HYDRAULIC

Truck sale:

Caterpillar AP-1055D
- Asphalt Pavers
EMPIRE MACHINERY

112,000

Caterpillar AP-1055D, Asphalt Pavers, Construction
- Asphalt Pavers
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112,000

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- Asphalt Pavers
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40,000

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- Asphalt Pavers
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110,080

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TOROMONT CAT