BASIC ENGINE
CYLINDER BLOCK GPCYLINDER HEAD GP
DAMPER GP
DRIVE GP-FAN
DRIVE GP-WATER PUMP
BASIC ENGINE
CYLINDER BLOCK GP#KEBP41250020
9N-3761: CYLINDER BLOCK GP
9N-3761 CYLINDER BLOCK GP
S/N 90N67000-UP
PART OF 9N-3763 CYLINDER BLOCK GP, 1W-0339 ENGINE AR
FIELD REPLACEMENT ORDER @@@@@ 9N-3763@@@@@
S/N 90N67000-UP
PART OF 9N-3763 CYLINDER BLOCK GP, 1W-0339 ENGINE AR
FIELD REPLACEMENT ORDER @@@@@ 9N-3763@@@@@
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9L-7831 | [10] | BOLT | |
| 2. | 9L-9009 | [10] | WASHER (0.594X1.062X0.188-IN THK) | |
| 3. | 9N-3759 | [5] | CAP-CRANKSHAFT BEARING | |
| 4. | 9N-5246 | [5] | BEARING-CAMSHAFT | |
| 5. | 9L-8002 | [8] | DOWEL-HOLLOW | |
| 6. | 3B-0623 C | [1] | PLUG-CUP | |
| 7. | 4D-1322 | [1] | RING-RETAINING | |
| 8. | 3H-5552 | [6] | PLUG-CUP | |
| 9. | 2B-0858 | [1] | PLUG-PIPE | |
| 10. | 9N-6275 A | SLEEVE-CYLINDER | ||
| (FOR SALVAGE OF DAMAGED CYLINDER BORES IN BLOCK, QUANTITY TO BE DETERMINED BY USER) | ||||
| A | NOT PART OF THIS GROUP | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
#KEBP41250021
9N-3763: CYLINDER BLOCK GP
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS#KEBP41250022
7C-2296: CYLINDER HEAD AS
7C-2296 CYLINDER HEAD AS
S/N 90N67000-UP
PART OF 7C-3807 CYLINDER HEAD AS, 1W-4241 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER @@@@@ 7C-3807@@@@@
S/N 90N67000-UP
PART OF 7C-3807 CYLINDER HEAD AS, 1W-4241 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER @@@@@ 7C-3807@@@@@
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS#KEBP41250023
7C-3807: CYLINDER HEAD AS
7C-3807 CYLINDER HEAD AS
S/N 90N67000-UP
FIELD REPLACEMENT FOR 7C-2296 CYLINDER HEAD AS
FIELD INSTALLATION
S/N 90N67000-UP
FIELD REPLACEMENT FOR 7C-2296 CYLINDER HEAD AS
FIELD INSTALLATION
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7C-2296 Y | [1] | CYLINDER HEAD AS | |
| 2. | 9L-7657 | [1] | PLUG-CUP | |
| 3. | 8T-6765 | [2] | PLUG-PIPE (1/4-18-THD) | |
| 4. | 6H-1717 | [2] | BOLT (1/2-13X1.125-IN) | |
| 5. | 5P-8245 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 6. | 8T-6762 | [1] | PLUG-PIPE (1/2-14-THD) | |
| 7. | 8F-6575 | [4] | PLUG-CUP | |
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250024
1W-4241: CYLINDER HEAD GP
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2A-4429 | [16] | LOCK-RETAINER | |
| 2. | 1W-4260 | [8] | RETAINER-SPRING | |
| 3. | 1W-4259 | [8] | SPRING-VALVE | |
| 4. | 1W-9897 | [8] | WASHER-SPRING | |
| 5. | 9L-7683 | [4] | VALVE-EXHAUST | |
| 9L-7682 | [4] | VALVE-INLET | ||
| 6. | 7C-2296 CY | [1] | CYLINDER HEAD AS | |
| 7. | 7W-9143 C | [4] | SEAL-VALVE GUIDE (INTAKE ONLY) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250025
9N-1105: CYLINDER HEAD GP
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 1W-4241 Y | [2] | CYLINDER HEAD GP | |
| 2. | 9L-7657 | [2] | PLUG-CUP | |
| 3. | 6F-5282 | [8] | BOLT (1/2-13X5.25-IN) | |
| 4. | 7C-1599 C | [2] | GASKET-CYLINDER HEAD | |
| 5. | 0S-1571 | [1] | BOLT (3/8-16X1.75-IN) | |
| 6. | 5B-9603 | [6] | BOLT (3/8-16X5-IN) | |
| 7. | 0L-1329 | [8] | BOLT (1/2-13X3-IN) | |
| 8. | 2B-2006 | [12] | BOLT (1/2-13X4.75-IN) | |
| 9. | 2B-0947 | [8] | BOLT (1/2-13X2.25-IN) | |
| 10. | 5M-6213 | [4] | PLUG-PIPE (1/4-18-THD) | |
| 11. | 3H-7654 | [36] | WASHER-HARD (13.5X22.5X3-MM THK) | |
| 12. | 4L-2768 | [1] | PLUG-PIPE (LEFT HEAD) | |
| 5M-6213 | [1] | PLUG-PIPE (1/4-18-THD)(RIGHT HEAD) | ||
| 13. | 2B-0858 | [2] | PLUG-PIPE | |
| 14. | 9L-9166 | [1] | STUD (3/8-16X3.63-IN) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| R | REMANUFACTURED PART MAY BE AVAILABLE | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250026
9N-5590: DAMPER & PULLEY GP
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS#KEBP41250027
6N-8622: DRIVE GP-FAN
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 4N-6663 | [1] | PULLEY-AUXILIARY | |
| 2. | 1A-2029 | [2] | BOLT (3/8-16X1.125-IN) | |
| 9M-6527 | [2] | WASHER-HARD (10.2X25.5X5-MM THK) | ||
| 3. | 6N-7691 Y | [1] | PULLEY GP-FAN DRIVE (FAN) | |
| 4. | 4N-8180 | [1] | BRACKET | |
| 5. | 3H-5368 | [3] | BOLT (7/16-14X1.375-IN) | |
| 6. | 6N-6882 | [1] | BRACKET-FAN MOUNTING | |
| 0S-1585 | [4] | BOLT (1/2-13X1.5-IN) | ||
| 7. | 3B-1915 | [4] | BOLT (3/8-16X1.375-IN) | |
| 5M-2894 | [4] | WASHER-HARD (10.2X18.5X2.5-MM THK) | ||
| 8. | 4N-6661 | [2] | PLATE | |
| 9. | 0S-1619 | [6] | BOLT (3/8-16X3-IN) | |
| 10. | 9N-3345 | [1] | PULLEY AS-IDLER | |
| 10A. | 2D-1523 | [1] | RING-RETAINING | |
| 10B. | 9N-3344 | [1] | BRACKET-PULLEY | |
| 10C. | 9N-3342 | [1] | SHAFT | |
| 10D. | 4K-0149 | [1] | PLUG-CUP | |
| 10E. | 5P-7807 | [2] | BALL BEARING | |
| 11. | 8A-2615 B | [3] | SPACER (0.5X1X0.25-IN THK) | |
| B | USE AS REQUIRED | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250028
7N-6526: DRIVE GP-FAN
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3B-1915 | [4] | BOLT (3/8-16X1.375-IN) | |
| 2. | 5M-2894 | [5] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 3. | 2B-2695 | [2] | BOLT (5/16-18X0.875-IN) | |
| 9M-1974 | [2] | WASHER-HARD (8.8X16X2-MM THK) | ||
| 4. | 0T-0065 | [2] | BOLT (3/8-16X3.5-IN) | |
| 9S-8752 | [2] | NUT-FULL (3/8-16-THD) | ||
| 5. | 1N-9400 | [1] | PLATE | |
| 6. | 6N-6882 | [1] | BRACKET-FAN MOUNTING | |
| 7. | 0S-1585 | [4] | BOLT (1/2-13X1.5-IN) | |
| 8. | 4N-6661 | [2] | PLATE | |
| 9. | 6N-7691 Y | [1] | PULLEY GP-FAN DRIVE | |
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250029
7N-7613: DRIVE GP-WATER PUMP
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9Y-9339 | [1] | BRACKET-PULLEY | |
| 2. | 4N-8580 | [1] | V-BELT SET (INCLUDES 2 BELTS) | |
| 3. | 8T-9380 | [3] | BOLT (7/16-14X1-IN) | |
| 8T-5360 | [3] | WASHER (12X22.5X2.5-MM THK) | ||
| (USED WITHOUT SLOW SPEED, HIGH MOUNT FAN DRIVE GP) | ||||
| 4. | 7N-7612 | [1] | PULLEY AS-IDLER | |
| 5. | 2D-1523 | [1] | RING-RETAINING | |
| 6. | 106-4981 | [2] | BEARING-SPECIAL BALL | |
| 7. | 9N-3342 | [1] | SHAFT | |
| 8. | 4K-0149 | [1] | PLUG-CUP | |
| 9. | 5S-7383 | [2] | BOLT (3/8-16X1.75-IN) | |
| 10. | 6V-8801 | [2] | NUT (3/8-16-THD) | |
| 11. | 7X-0592 | [4] | WASHER-HARD (10.2X32X5-MM THK) | |
Information:
BASIC ENGINE
CYLINDER BLOCK GP
Special Instruction
Installation of 3208T Remanufactured Engine for Industrial, Truck and Electrical Power Generation (EPG) Engines{1200}
Installation of 3208T Remanufactured Engine for Industrial, Truck and Electrical Power Generation (EPG) Engines{1200}
Installation of 3208T Remanufactured Engine for Industrial, Truck and Electrical Power Generation (EPG) Engines{1200}
Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450}
Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450}
Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Pressure Lubrication Procedure for Remanufactured Engines and Short Blocks{1000, 1200, 1020}
Installation Of Short Block Group For 3208 Or Cylinder Block Service Group For 1100, 3100 And 3208 Engines{1201, 1203, 1286}
Installation Of Short Block Group For 3208 Or Cylinder Block Service Group For 1100, 3100 And 3208 Engines{1201, 1203, 1286}
Installation Of Short Block Group For 3208 Or Cylinder Block Service Group For 1100, 3100 And 3208 Engines{1201, 1203, 1286}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Use Of 5P8709 Tool Group For Alignment Of Piston Cooling Jets{1331}
Installation Of 8N628 Service Replacement Bearing For Rear Of Injection Pump Camshaft In Sleeve Metering Fuel Injection Pump Housing{1253}
Installation Of 8N628 Service Replacement Bearing For Rear Of Injection Pump Camshaft In Sleeve Metering Fuel Injection Pump Housing{1253}
Installation Of 8N628 Service Replacement Bearing For Rear Of Injection Pump Camshaft In Sleeve Metering Fuel Injection Pump Housing{1253}
Installing Crankshaft Bearing Caps On 4.5" Bore V8 Direct Injection Engines{1200}
Installing Crankshaft Bearing Caps On 4.5" Bore V8 Direct Injection Engines{1200}
Installing Crankshaft Bearing Caps On 4.5" Bore V8 Direct Injection Engines{1200}
Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}
Installation Of Crankshaft Seals And Wear Sleeves{1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Use Of 1P4000 Line Boring Tool Group{0672, 1201, 1203}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Installing Heli-Coil Inserts In Caterpillar Cylinder Heads{1117}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Pressure Lubrication Procedure For Remanufactured Engines And Short Blocks{1000, 1201}
Installation Of Short Block Group And Cylinder Block Service Group For 1100, 3100 And 3208 Naturally Aspirated Engines Or 3208 Turbocharged Engines{1200, 1201}
Installation Of Short Block Group And Cylinder Block Service Group For 1100, 3100 And 3208 Naturally Aspirated Engines Or 3208 Turbocharged Engines{1200, 1201}
Installation Of Short Block Group And Cylinder Block Service Group For 1100, 3100 And 3208 Naturally Aspirated Engines Or 3208 Turbocharged Engines{1200, 1201}
Tool Operating Manual
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
Using the 8T-2700 Blowby/Air Flow Indicator{0781, 0785, 1317}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
420-7630 Main Bearing Cap Lifting Device{0599, 0629, 0632, 0701, 1201, 1203, 1230}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
Disassembly and Assembly
Service Magazine
Service Information For Easier Use Of The 6V3100 Timing Indicator Group{0651,1250,1156,1157}
1982/10/11
1982/10/11
New Procedure And New Tool Can Be Used To Remove Cylinder Sleeves From The Cylinder Block{1222,1223}
1983/08/08
1983/08/08
All Three Main Bearing Part Numbers Stamped On Lower Portion Of Standard Size Bearing {1203}
1987/06/15
1987/06/15