HYDRAULIC SYSTEM
CYLINDER GPFILTER GP
LINES GP-CYLINDER
PISTON GP-SUSPENSION
TANK GP
VALVE GP-LIFTING
HYDRAULIC SYSTEM
CYLINDER GP#KEBP41250220
1G-3259: CYLINDER GP-HYDRAULIC
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 081-3330 | [2] | CYLINDER AS | |
| (EACH INCLUDES) | ||||
| 2. | JZ | [2] | SEGMENT | |
| 3. | JZ | [2] | SEAL-O-RING | |
| 4. | JZ | [1] | SEAL | |
| 5. | JZ | [1] | SEAL | |
| 6. | 081-3303 | [1] | PROTECTOR | |
| 7. | 081-3649 | [1] | ROD | |
| 8. | 081-2618 | [2] | FITTING-GREASE | |
| 9. | 081-2852 | [4] | NUT | |
| 10. | 081-3874 | [4] | WASHER | |
| 11. | 081-3594 | [4] | SCREW | |
| 12. | 081-3414 | [1] | NUT | |
| 13. | 081-2608 | [2] | RING-SNAP | |
| 14. | 081-2706 | [2] | BALL JOINT | |
| 15. | 082-9331 | [2] | SCREW | |
| 16. | 082-7926 | [2] | WASHER | |
| 17. | 081-4360 | [4] | BOLT | |
| 18. | 083-1936 | [2] | PLATE-LOCK | |
| 19. | 084-6921 | [2] | WASHER | |
| AVAILABLE REPAIR KIT(S): | ||||
| 081-3458 J | [1] | KIT-SEAL | ||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| Z | NOT SERVICED SEPARATELY | |||
#KEBP41250221
1G-3259: CYLINDER GP-HYDRAULIC
#KEBP41250222
5E-7081: CYLINDER GP-HYDRAULIC
5E-7081 CYLINDER GP-HYDRAULIC
S/N 7XD14-UP
PART OF 1G-3259 CYLINDER GP-HYDRAULIC
S/N 7XD14-UP
PART OF 1G-3259 CYLINDER GP-HYDRAULIC
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 9W-2401 | [2] | BEARING-ALIGNING | |
| 2. | JZ | [1] | SEAL-WIPER | |
| 3. | 5E-7096 | [1] | ROD AS | |
| 4. | 081-2618 | [2] | FITTING-GREASE | |
| 5. | 8T-4244 M | [4] | NUT (M12X1.75-THD) | |
| 6. | 081-3874 | [4] | WASHER | |
| 7. | 081-3594 | [4] | SCREW | |
| 8. | 8T-4778 M | [1] | LOCKNUT (M16X2-THD) | |
| 9. | 6V-8755 | [2] | RING-RETAINING | |
| 10. | 081-3303 | [1] | PROTECTOR | |
| 11. | 5E-5028 | [1] | ROD END | |
| 12. | 8T-2637 | [1] | PIN-SPRING | |
| 13. | 1G-3528 | [1] | GUIDE | |
| 14. | 1G-3529 | [1] | FITTING | |
| 15. | 1G-3527 | [1] | BODY-CYLINDER | |
| 16. | JZ | [1] | SEAL-U-CUP | |
| 17. | JZ | [1] | SEAL-O-RING | |
| 18. | JZ | [1] | SEAL-U-CUP | |
| 19. | JZ | [1] | SEAL-O-RING | |
| AVAILABLE REPAIR KIT(S): | ||||
| 081-3458 J | [1] | KIT-SEAL | ||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| M | METRIC PART | |||
| Z | NOT SERVICED SEPARATELY | |||
#KEBP41250223
082-8149: FILTER GP-OIL
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 081-5100 | [2] | FILTER ELEMENT-OIL (HYDRAULIC) | |
| 2. | 082-7041 | [1] | BREATHER (HYDRAULIC OIL) | |
| 3. | 1G-3755 | [1] | SEAL | |
| 4. | 082-6605 | [1] | PLUG | |
| 5. | 1G-3756 | [1] | SEAL-WASHER | |
| 6. | 1G-3754 | [4] | SEAL | |
| 7. | 084-6086 | [1] | SPACER | |
| 8. | 084-6540 | [1] | SPACER | |
| 9. | 5C-7261 M | [1] | NUT (M8X1.25-THD) | |
| M | METRIC PART | |||
#KEBP41250224
1G-3262: LINES GP-LIFTING
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 084-6775 | [2] | PLATE | |
| 2. | 084-6235 | [2] | BRACKET | |
| 3. | 084-5901 | [4] | STUD | |
| 4. | 6V-9189 M | [4] | LOCKNUT (M8X1.25-THD) | |
| 5. | 081-2754 | [1] | PLUG | |
| 6. | 081-2461 | [1] | WASHER | |
| 7. | 081-2425 | [1] | CONNECTOR | |
| 8. | 081-2502 | [1] | ELBOW | |
| 9. | 081-2560 | [1] | FITTING | |
| 10. | 2S-3440 | [2] | CLAMP-HOSE | |
| 11. | 085-1879 | [1] | HOSE | |
| 12. | 081-2442 | [1] | ELBOW | |
| 13. | 084-8795 | [1] | FLANGE AS | |
| 13A. | 081-4983 | [1] | SEAL-O-RING | |
| 13B. | 081-2890 | [4] | BOLT | |
| 14. | 082-9023 | [1] | PROTECTOR | |
| 15. | 5C-7261 M | [6] | NUT (M8X1.25-THD) | |
| 16. | 082-7720 | [1] | FLANGE AS | |
| 16A. | 081-4983 | [1] | SEAL-O-RING | |
| 16B. | 081-2890 | [4] | BOLT | |
| 17. | 8T-4189 M | [4] | BOLT (M8X1.25X20-MM) | |
| 18. | 082-7098 | [1] | CONNECTOR | |
| 19. | 081-2448 | [10] | GASKET | |
| 20. | 081-2415 | [6] | UNION | |
| 21. | 081-3841 | [2] | HOSE | |
| 22. | 081-2501 | [8] | ELBOW | |
| 23. | 081-2564 | [4] | COUPLING | |
| 24. | 082-6573 | [1] | HOSE | |
| 25. | 082-7407 | [1] | TEE | |
| 26. | 8T-6870 M | [2] | BOLT (M8X1.25X70-MM) | |
| 27. | 081-3840 | [4] | TEE | |
| 28. | 082-6660 | [2] | HOSE | |
| 29. | 8T-4224 | [6] | WASHER-HARD (8.8X16X2-MM THK) | |
| 30. | 084-6684 | [1] | BLOCK | |
| 31. | 081-2427 | [3] | GASKET | |
| 32. | 081-3324 | [3] | COUPLING | |
| 33. | 081-3658 | [4] | HOSE | |
| 34. | 081-2976 | [5] | SEAL-O-RING | |
| 35. | 082-8655 Y | [1] | VALVE GP-LIFTING | |
| 36. | 081-3845 | [4] | COUPLING | |
| 37. | 081-3786 | [2] | HOSE | |
| 38. | 082-9956 Y | [1] | TANK GP-HYDRAULIC | |
| 39. | 081-2821 | [1] | ELBOW | |
| 40. | 082-6553 | [1] | HOSE | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250225
1G-3262: LINES GP-LIFTING
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 084-6775 | [2] | PLATE | |
| 2. | 084-6235 | [2] | BRACKET | |
| 3. | 084-5901 | [4] | STUD | |
| 4. | 6V-9189 M | [4] | LOCKNUT (M8X1.25-THD) | |
| 5. | 081-2754 | [1] | PLUG | |
| 6. | 081-2461 | [1] | WASHER | |
| 7. | 081-2425 | [1] | CONNECTOR | |
| 8. | 081-2502 | [1] | ELBOW | |
| 9. | 081-2560 | [1] | FITTING | |
| 10. | 2S-3440 | [2] | CLAMP-HOSE | |
| 11. | 085-1879 | [1] | HOSE | |
| 12. | 081-2442 | [1] | ELBOW | |
| 13. | 084-8795 | [1] | FLANGE AS | |
| 13A. | 081-4983 | [1] | SEAL-O-RING | |
| 13B. | 081-2890 | [4] | BOLT | |
| 14. | 081-2769 C | [3] | SEAL | |
| 15. | 5C-7261 M | [6] | NUT (M8X1.25-THD) | |
| 16. | 082-7720 | [1] | FLANGE AS | |
| 16A. | 081-4983 | [1] | SEAL-O-RING | |
| 16B. | 081-2890 | [4] | BOLT | |
| 17. | 8T-4189 M | [4] | BOLT (M8X1.25X20-MM) | |
| 18. | 082-7098 | [1] | CONNECTOR | |
| 19. | 081-2448 C | [7] | GASKET | |
| 20. | 081-2415 | [6] | UNION | |
| 21. | 081-3841 | [2] | HOSE | |
| 22. | 081-2501 | [8] | ELBOW | |
| 23. | 081-2564 | [4] | COUPLING | |
| 24. | 082-6573 | [1] | HOSE | |
| 25. | 082-7407 | [1] | TEE | |
| 26. | 8T-6870 M | [2] | BOLT (M8X1.25X70-MM) | |
| 27. | 081-3840 | [4] | TEE | |
| 28. | 082-6660 | [2] | HOSE | |
| 29. | 8T-4224 | [6] | WASHER-HARD (8.8X16X2-MM THK) | |
| 30. | 084-6684 | [1] | BLOCK | |
| 31. | 081-2427 | [3] | GASKET | |
| 32. | 081-3324 | [3] | COUPLING | |
| 33. | 081-3658 | [4] | HOSE | |
| 34. | 081-2976 | [5] | SEAL-O-RING | |
| 35. | 195-6677 CY | [1] | VALVE GP-LIFTING | |
| 36. | 081-3845 | [4] | COUPLING | |
| 37. | 081-3786 | [2] | HOSE | |
| 38. | 082-9956 Y | [1] | TANK GP-HYDRAULIC | |
| 39. | 081-2821 | [1] | ELBOW | |
| 40. | 082-6553 | [1] | HOSE | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP41250226
1G-3263: PISTON GP-SUSPENSION
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 081-4449 | [1] | SEAL | |
| 2. | 081-4793 | [2] | SEAL | |
| 3. | 082-7183 | [1] | FORK AS | |
| 3A. | [2] | ARM | ||
| 3B. | [1] | PLATE | ||
| 3C. | 084-4592 | [1] | BODY AS-CYLINDER | |
| 3D. | 1G-3351 | [1] | BUSHING-TERMINAL | |
| 4. | 081-4935 | [1] | RING-CENTERING | |
| 5. | 081-4685 | [1] | SEAL-OIL | |
| 6. | 082-7272 | [1] | FLANGE | |
| 7. | 105-3485 M | [4] | BOLT-SOCKET HEAD (M12X1.75X60-MM) | |
| 8. | 5E-5068 | [1] | PISTON AS | |
| M | METRIC PART | |||
#KEBP41250227
082-9956: TANK GP-HYDRAULIC
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS#KEBP41250228
082-8655: VALVE GP-LIFTING
082-8655 VALVE GP-LIFTING
S/N 7XD1-289
SUSPENSION LIFTING
PART OF 1G-3262 LINES GP-LIFTING
S/N 7XD1-289
SUSPENSION LIFTING
PART OF 1G-3262 LINES GP-LIFTING
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 081-2799 | [4] | NUT | |
| 2. | 081-2600 | [4] | LOCKWASHER | |
| 3. | 083-2970 | [2] | SUPPORT | |
| 4. | 1G-2547 | [2] | BAR-TIE | |
| 5. | 1G-2548 | [1] | BAR-TIE | |
| 6. | JZ | [1] | CAP | |
| 7. | JZ | [1] | WASHER | |
| 8. | JZ | [1] | WASHER | |
| 9. | JZ | [1] | NUT | |
| 10. | JZ | [2] | WASHER | |
| 11. | JZ | [2] | WASHER | |
| 12. | JZ | [1] | VALVE | |
| 13. | LZ | [1] | SEAL-O-RING | |
| 14. | 083-2021 | [1] | SPRING | |
| 15. | LZ | [2] | SEAL-WASHER | |
| 16. | 082-9248 | [1] | VALVE | |
| 17. | LZ | [1] | SEAL WASHER | |
| 18. | 081-4678 | [1] | SPRING | |
| 19. | PNZ | [3] | SEAL-O-RING | |
| 20. | 083-0189 | [1] | LEVER | |
| 21. | BNZ | GASKET | ||
| 22. | NZ | [1] | SEAL WASHER | |
| 23. | 081-4681 | [1] | SPRING | |
| 24. | 082-9198 | [1] | SPRING | |
| 25. | NZ | [1] | BALL | |
| 26. | NZ | [4] | WASHER | |
| 27. | NZ | [2] | WASHER | |
| 28. | NZ | [2] | RING-GROOVED | |
| 29. | NZ | [1] | WASHER-SPRING | |
| 30. | NZ | [1] | WASHER | |
| 31. | NZ | [1] | WASHER | |
| 32. | NZ | [1] | RING-GROOVED | |
| 33. | NZ | [1] | BUSHING | |
| 34. | NZ | [1] | WASHER | |
| 35. | 081-4680 | [1] | SPRING | |
| 36. | NZ | [1] | SEAL-O-RING | |
| 37. | TZ | [1] | SEAL-O-RING | |
| 38. | TZ | [1] | SEAL-O-RING | |
| 39. | 082-8253 | [1] | PLATE AS (INPUT) | |
| 40. | 082-8995 | [1] | BLOCK AS | |
| 41. | 7R-1980 | [1] | PLATE | |
| 082-9023 F | [1] | PROTECTOR | ||
| AVAILABLE REPAIR KIT(S): | ||||
| 082-8365 J | [1] | KIT-REPAIR | ||
| 083-1976 L | [1] | KIT-SEAL | ||
| 081-4683 N | [1] | KIT-SEAL | ||
| 1G-2549 P | [1] | KIT-SEAL | ||
| 082-9358 T | [1] | KIT-SEAL | ||
| B | USE AS REQUIRED | |||
| F | NOT SHOWN | |||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| L | KIT MARKED L SERVICES PART(S) MARKED L | |||
| N | KIT MARKED N SERVICES PART(S) MARKED N | |||
| P | KIT MARKED P SERVICES PART(S) MARKED P | |||
| T | KIT MARKED T SERVICES PART(S) MARKED T | |||
| Z | NOT SERVICED SEPARATELY | |||
#KEBP41250229
159-9504: VALVE GP-LIFTING
Parts for your PS-500 PNEUMATIC COMPACTOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 8T-4189 M | [4] | BOLT (M8X1.25X20-MM) | ||
| 081-2564 | [2] | COUPLING | ||
| 081-2501 | [1] | ELBOW | ||
| 081-2448 | [1] | GASKET | ||
| 5C-7261 M | [4] | NUT (M8X1.25-THD) | ||
| [2] | SUPPORT | |||
| 081-3840 | [1] | TEE | ||
| 195-8242 Y | [1] | VALVE GP-LIFTING | ||
| 8T-4224 | [8] | WASHER-HARD (8.8X16X2-MM THK) | ||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
Information:
HYDRAULIC SYSTEM
CYLINDER GP
Special Instruction
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Installation of Vented Buffer Seal Assembly, U-Cup Seal, and Double Lip Wiper Seal for Hydraulic Cylinders{7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Technical Information Bulletin
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Color Change for Cylinder Rod Seals (Wiper, U-Cup and Buffer){5100, 7555, 7562}
Tool Operating Manual
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
Procedures for Using the 232-4686 Cylinder Washer Tank Group European Union Compliant{0374, 0599, 0680, 0738}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
1U-9001 and 1U-9002 Automatic Hone Tooling{0599, 0677, 0738, 7562, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
Model HCS-40 Hydraulic Cylinder Servicer{0374, 0599, 0700, 0738, 7562}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
4C-9910 Portable Hydraulic Tester (Flow 125 GPM) {0599, 0784, 5050, 5057, 5095}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 265-4177, 265-4209 Service Tool Groups to Install Sensors in Position-Sensing Hydraulic Cylinders{0599, 0709, 0738, 1439, 7562, 7562}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Using the 9U-7868 and 9U-7869 Spanner Wrench to Remove and install Threaded Gland Cylinder Heads{0374, 0599, 0602, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Procedures for Using the 120-9143 Cylinder Washer Tank Group {0374, 0602, 0680, 0738}
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
HVOF Identification and Polishing (Superfinishing){0674, 0679, 1000, 7000, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Thermal Spray Procedures for Hydraulic Cylinder Rods{0679, 7562, 7562}
Contamination Control Guidelines
Applied Failure Analysis
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Bench Test Procedures
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the
Service Magazine