HYDRAULIC SYSTEM
MOTOR GPPUMP GP
HYDRAULIC SYSTEM
MOTOR GP#KEBP62090520
396-7165: MOTOR GP-GEAR
396-7165 MOTOR GP-GEAR -FAN, LH
S/N AC41-UP
PART OF 392-4707 MOTOR & MTG GP-HYDRAULIC FAN
S/N AC41-UP
PART OF 392-4707 MOTOR & MTG GP-HYDRAULIC FAN
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 155-8353 | [1] | KEY | |
| 2. | 9S-1354 | [1] | NUT (5/8-18-THD) | |
| 3. | 199-2222 | [1] | WASHER (18.2X31X9.2-MM) | |
| 4. | 313-5646 M | [4] | BOLT (M14X2X60-MM) | |
| 5. | 350-9186 J | [1] | SEAL-DUST | |
| 6. | 6V-7723 J | [1] | RING-RETAINING | |
| 7. | 378-9296 | [1] | WASHER-BACKUP | |
| 8. | 350-9190 | [1] | VALVE (ANTI-CAVITATION) | |
| 9. | 271-2360 | [4] | WASHER-HARD (15X22X2.5-MM THK) | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 423-3512 J | [1] | KIT-SEAL | ||
| (INCLUDES BUSHING, SHAFT SEALS, BACKUP SEALS, SEALS & PARTS MARKED "H" IN THE GRAPHIC) | ||||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| M | METRIC PART | |||
#KEBP62090521
396-7166: MOTOR GP-GEAR
396-7166 MOTOR GP-GEAR -FAN, RH
S/N AC41-UP
PART OF 392-4707 MOTOR & MTG GP-HYDRAULIC FAN
S/N AC41-UP
PART OF 392-4707 MOTOR & MTG GP-HYDRAULIC FAN
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 155-8353 | [1] | KEY | |
| 2. | 9S-1354 | [1] | NUT (5/8-18-THD) | |
| 3. | 199-2222 | [1] | WASHER (18.2X31X9.2-MM) | |
| 4. | 350-9190 | [1] | VALVE (ANTI-CAVITATION) | |
| 5. | 350-9186 J | [1] | SEAL-DUST | |
| 6. | 6V-7723 J | [1] | RING-RETAINING | |
| 7. | 378-9296 | [1] | WASHER-BACKUP | |
| 8. | 271-2360 | [4] | WASHER-HARD (15X22X2.5-MM THK) | |
| 9. | 313-5646 M | [4] | BOLT (M14X2X60-MM) | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 423-3512 J | [1] | KIT-SEAL | ||
| (INCLUDES BUSHING, SHAFT SEALS, SHAFT SEAL, BACKUP SEALS, SEALS & PARTS MARKED "H" IN THE GRAPHIC) | ||||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| M | METRIC PART | |||
#KEBP62090522
399-0747: MOTOR GP-GEAR
399-0747 MOTOR GP-GEAR -VIBRATORY
S/N AC41-UP
PART OF 390-4763, 460-6056 MOTOR & MTG GP-VIBRATORY
AN ATTACHMENT
S/N AC41-UP
PART OF 390-4763, 460-6056 MOTOR & MTG GP-VIBRATORY
AN ATTACHMENT
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 199-7560 J | [1] | RING-RETAINING | |
| 2. | 095-0661 M | [4] | BOLT-SOCKET HEAD (M10X1.5X105-MM) | |
| 3. | 369-7900 | [1] | WASHER-BACKUP | |
| 4. | 369-7901 J | [1] | SEAL-LIP TYPE | |
| 5. | 150-5785 | [4] | DOWEL | |
| 6. | 7X-0608 | [8] | WASHER-HARD (10.2X16X2-MM THK) | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 380-5955 J | [1] | KIT-SEAL | ||
| (INCLUDES PARTS MARKED "H" IN THE GRAPHIC) | ||||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
| M | METRIC PART | |||
#KEBP62090523
451-3783: MOTOR GP-GEAR
451-3783 MOTOR GP-GEAR -TAMPER
S/N AC41-UP
PART OF 390-4839 MOTOR & MTG GP-TAMPER
AN ATTACHMENT
S/N AC41-UP
PART OF 390-4839 MOTOR & MTG GP-TAMPER
AN ATTACHMENT
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 419-5586 | [1] | NUT-JAM (M12X1.25-THD) | |
| 2. | 3B-4508 | [1] | LOCKWASHER | |
| 3. | 3E-4333 | [1] | KEY-WOODRUFF | |
| 4. | 199-7560 J | [1] | RING-RETAINING | |
| 5. | 369-7900 J | [1] | WASHER-BACKUP | |
| 6. | 195-3042 | [4] | BOLT-SOCKET HEAD (M10X1.5X115-MM) | |
| 7. | 369-7901 J | [1] | SEAL-LIP TYPE | |
| 8. | 360-3678 | [2] | PLUG-O-RING | |
| 9. | 6V-3922 | [2] | SEAL-O-RING | |
| 10. | 150-5785 | [4] | DOWEL | |
| 11. | 7X-0608 | [4] | WASHER-HARD (10.2X16X2-MM THK) | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| AVAILABLE REPAIR KIT(S): | ||||
| 445-8752 J | [1] | KIT-SEAL | ||
| (INCLUDES PARTS MARKED "H" IN THE GRAPHIC) | ||||
| J | KIT MARKED J SERVICES PART(S) MARKED J | |||
#KEBP62090524
291-9243: MOTOR GP-PISTON
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 260-7515 | [1] | BEARING-ROLLER | |
| 2. | 112-9287 | [1] | KIT-OVERHAUL SEAL | |
| 3. | 8T-4138 M | [3] | BOLT (M6X1X20-MM) | |
| 4. | 5E-8731 | [1] | PLATE | |
| 5. | 156-9684 | [1] | KIT-SHAFT SEAL | |
| (INCLUDES CARRIER SEAL, LIP SEAL & O-RING SEAL) | ||||
| 6. | 276-5348 | [1] | PLATE-THRUST | |
| 7. | 109-7784 | [9] | PISTON | |
| 8. | 5E-8702 | [1] | GUIDE | |
| 9. | 121-2514 | [1] | KIT-CYLINDER BLOCK | |
| 10. | 276-5347 | [1] | PLATE-VALVE | |
| 11. | 113-1034 | [6] | BOLT | |
| 12. | 1J-6474 | [1] | RING-RETAINING (EXTERNAL) | |
| 13. | 285-2001 | [1] | SENSOR-SPEED (PROPEL MOTOR) | |
| 3J-1907 | [1] | SEAL-O-RING | ||
| 14. | 5E-8744 | [1] | BEARING | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| M | METRIC PART | |||
#KEBP62090525
392-5509: MOTOR GP-PISTON
392-5509 MOTOR GP-PISTON -CONVEYOR
S/N AC41-UP
PART OF 392-4682 MOTOR & MTG GP-CONVEYOR
S/N AC41-UP
PART OF 392-4682 MOTOR & MTG GP-CONVEYOR
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7X-5478 | [2] | PIN-SPRING | |
| 2. | 9S-8006 | [3] | PLUG (7/8-14-THD) | |
| 3. | 2M-9780 | [3] | SEAL-O-RING | |
| 4. | 168-5024 | [1] | SHAFT | |
| 5. | 1J-6474 | [2] | RING-RETAINING (EXTERNAL) | |
| 6. | 444-9736 | [1] | BALL BEARING | |
| 7. | 2H-5549 | [2] | RING-RETAINING | |
| 8. | 444-9737 | [1] | SEAL-LIP | |
| 9. | 137-5117 | [1] | WASHER (36.02X71.76X2.16-MM THK) | |
| 10. | 1G-7358 | [1] | PLATE-THRUST | |
| 11. | 231-5215 | [1] | KIT-PUMP REPAIR | |
| (INCLUDES RETAINER RING, WASHERS, SPRING, CYLINDER BLOCK, RETAINER, PINS, THRUST WASHER, GUIDE, RETAINER SLIPPER | ||||
| & PISTONS) | ||||
| 12. | 122-8968 | [1] | PLATE-VALVE | |
| 13. | 122-8717 | [1] | PIN | |
| 14. | 122-8713 | [1] | GASKET-END CAP | |
| 15. | 4L-6944 | [1] | BEARING AS-NEEDLE | |
| 16. | 6V-7981 M | [4] | BOLT (M10X1.5X70-MM) | |
| 17. | 126-6640 | [1] | BRACKET-LIFTING | |
| 18. | 9S-8008 | [2] | PLUG (1-1/16-12-THD) | |
| 19. | 3D-2824 | [2] | SEAL-O-RING | |
| M | METRIC PART | |||
#KEBP62090526
392-5513: MOTOR GP-PISTON
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7X-5478 | [2] | PIN-SPRING | |
| 2. | 9S-8006 | [3] | PLUG (7/8-14-THD) | |
| 3. | 2M-9780 | [3] | SEAL-O-RING | |
| 4. | 168-5024 | [1] | SHAFT | |
| 5. | 1J-6474 | [2] | RING-RETAINING (EXTERNAL) | |
| 6. | 444-9736 | [1] | BALL BEARING | |
| 7. | 2H-5549 | [2] | RING-RETAINING | |
| 8. | 444-9737 | [1] | SEAL-LIP | |
| 9. | 137-5117 | [1] | WASHER (36.02X71.76X2.16-MM THK) | |
| 10. | 1G-7358 | [1] | PLATE-THRUST | |
| 11. | 1G-7392 | [1] | KIT-CYLINDER BLOCK (AUGER MOTOR) | |
| 12. | 122-8968 | [1] | PLATE-VALVE | |
| 13. | 122-8717 | [1] | PIN | |
| 14. | 122-8713 | [1] | GASKET-END CAP | |
| 15. | 4L-6944 | [1] | BEARING AS-NEEDLE | |
| 16. | 6V-7981 M | [4] | BOLT (M10X1.5X70-MM) | |
| 17. | 126-6640 | [1] | BRACKET-LIFTING | |
| 18. | 9S-8004 | [2] | PLUG (9/16-18-THD) | |
| 19. | 3J-1907 | [2] | SEAL-O-RING | |
| PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY | ||||
| M | METRIC PART | |||
#KEBP62090527
455-7811: MOTOR GP-PISTON
455-7811 MOTOR GP-PISTON
S/N AC41-UP
PART OF 396-4173, 417-8959 BOGIE GP
AN ATTACHMENT
S/N AC41-UP
PART OF 396-4173, 417-8959 BOGIE GP
AN ATTACHMENT
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 329-0947 | [1] | PLUG AS | |
| 3K-0360 | [1] | SEAL-O-RING | ||
| 2. | 8T-4136 M | [6] | BOLT (M10X1.5X25-MM) | |
| 3. | 7X-2438 | [1] | DOWEL | |
| 4. | 488-2170 | [1] | KIT-SEAL | |
| (INCLUDES PARTS MARKED 'J' IN GRAPHIC) | ||||
| (ALSO INCLUDES FACE SEAL, SQUARE SEAL, O-RING SEAL & BRAKE GASKET) | ||||
| 6V-0359 | [1] | SEAL-LIP TYPE | ||
| 190-6551 | [1] | SEAL-ROD | ||
| 199-7655 | [2] | SEAL | ||
| 190-6553 | [1] | SEAL-ROD | ||
| 328-8829 | [1] | SEAL-SQUARE | ||
| 328-8830 | [2] | SEAL-SQUARE | ||
| 095-1582 | [1] | SEAL-O-RING | ||
| 033-5853 | [1] | SEAL-O-RING | ||
| 5. | 190-6534 | [1] | RING-SPLIT | |
| 6. | 174-3603 | [1] | SHIM (2.25-MM THK) | |
| 7. | 141-3049 | [1] | BEARING | |
| 8. | 268-1941 | [1] | BEARING-TAPERED ROLLER | |
| 9. | 140-2496 | [10] | NUT | |
| 10. | 141-3052 | [10] | STUD | |
| 11. | 328-9830 | [8] | CARRIER-ROLLER | |
| 12. | 141-3055 | [8] | ROLLER | |
| 13. | 8C-8729 M | [12] | BOLT-SOCKET HEAD (M12X1.75X80-MM) | |
| 14. | 140-2502 | [9] | SPRING | |
| M | METRIC PART | |||
#KEBP62090528
392-4685: PUMP & MTG GP-AUXILIARY
392-4685 PUMP & MTG GP-AUXILIARY -CONVEYOR CHARGE
S/N AC41-423
PART OF 392-4674 HYDRAULIC AR-CONVEYOR
S/N AC41-423
PART OF 392-4674 HYDRAULIC AR-CONVEYOR
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 396-7184 | [1] | BRACKET AS | |
| 8T-3490 M | [1] | NUT-WELD (M10X1.5-THD) | ||
| 2. | 469-9121 Y | [1] | PUMP GP-GEAR (CONVEYOR CHARGE) | |
| 3. | 148-8317 | [1] | CONNECTOR AS | |
| 3D-2824 | [1] | SEAL-O-RING | ||
| 5K-9090 | [1] | SEAL-O-RING | ||
| 6V-8714 | [1] | CONNECTOR | ||
| 4. | 148-8327 | [1] | CONNECTOR AS | |
| 3D-2824 | [1] | SEAL-O-RING | ||
| 6V-8637 | [1] | CONNECTOR | ||
| 6V-9746 | [1] | SEAL-O-RING | ||
| 5. | 148-8340 | [1] | CONNECTOR AS | |
| 3K-0360 | [1] | SEAL-O-RING | ||
| 6V-8398 | [1] | SEAL-O-RING | ||
| 6V-8639 | [1] | CONNECTOR | ||
| 6. | 148-8444 | [1] | TEE AS-SWIVEL | |
| 6V-8398 | [2] | SEAL-O-RING | ||
| 6V-9837 | [1] | TEE-SWIVEL | ||
| 7. | 434-0776 M | [2] | BOLT-12 POINT HEAD (M10X1.5X30-MM) | |
| 8. | 6D-1004 | [1] | GASKET | |
| 9. | 8T-4121 | [8] | WASHER-HARD (11X21X2.5-MM THK) | |
| 10. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| 11. | 8T-4136 M | [2] | BOLT (M10X1.5X25-MM) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#KEBP62090529
392-4685: PUMP & MTG GP-AUXILIARY
392-4685 PUMP & MTG GP-AUXILIARY -CONVEYOR CHARGE
S/N AC4424-UP
PART OF 392-4674 HYDRAULIC AR-CONVEYOR
S/N AC4424-UP
PART OF 392-4674 HYDRAULIC AR-CONVEYOR
Parts for your AP-1000F ASPHALT PAVER:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 396-7184 | [1] | BRACKET AS | |
| 8T-3490 M | [1] | NUT-WELD (M10X1.5-THD) | ||
| 2. | 469-9121 Y | [1] | PUMP GP-GEAR (CONVEYOR CHARGE) | |
| 3. | 148-8317 | [1] | CONNECTOR AS | |
| 3D-2824 | [1] | SEAL-O-RING | ||
| 5K-9090 | [1] | SEAL-O-RING | ||
| 6V-8714 | [1] | CONNECTOR | ||
| 4. | 148-8327 | [1] | CONNECTOR AS | |
| 3D-2824 | [1] | SEAL-O-RING | ||
| 6V-8637 | [1] | CONNECTOR | ||
| 6V-9746 | [1] | SEAL-O-RING | ||
| 5. | 148-8340 | [1] | CONNECTOR AS | |
| 3K-0360 | [1] | SEAL-O-RING | ||
| 6V-8398 | [1] | SEAL-O-RING | ||
| 6V-8639 | [1] | CONNECTOR | ||
| 6. | 148-8444 | [1] | TEE AS-SWIVEL | |
| 6V-8398 | [2] | SEAL-O-RING | ||
| 6V-9837 | [1] | TEE-SWIVEL | ||
| 7. | 434-0776 M | [2] | BOLT-12 POINT HEAD (M10X1.5X30-MM) | |
| 8. | 8T-4136 M | [2] | BOLT (M10X1.5X25-MM) | |
| 9. | 8T-4121 | [8] | WASHER-HARD (11X21X2.5-MM THK) | |
| 10. | 8T-4133 M | [2] | NUT (M10X1.5-THD) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
Information:
HYDRAULIC SYSTEM
MOTOR GP
Special Instruction
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Systems Operation
Reuse And Salvage Guidelines
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 9, 10, and 11) {5061, 506G, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
General Reuse and Salvage Guideline for Hydraulic Piston Pumps and Motors {5058, 5070}
Testing and Adjusting
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test
AP1000F Asphalt Paver Machine Systems
AP1000F Asphalt Paver Machine Systems
Bench Test Procedures
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Rotating Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps and Motors {3203, 4351, 5058, 5070}
Troubleshooting
Disassembly and Assembly