KIT-INJECTOR 10R9237 - Caterpillar

You must read and understand the warnings and instructions contained in the Safety section of this manual before performing any operation or maintenance procedures.All PM Level 2 maintenance is to be performed at the interval specified in the Maintenance Management Schedule.Before proceeding with PM Level 2 maintenance, perform all PM Level 1 and Daily maintenance requirements.Engine
Steam Clean
Accumulated grease and oil on an engine is a fire hazard. Remove this debris at least every 2,000 hours (1 year) or each time a significant quantity of oil is spilled on the engine.
Steam cleaning your engine is a recommended preventive maintenance practice because it provides you with a way to detect fluid leaks. Repairing an oil or coolant leak upon detection may save money by avoiding major repairs that could result from low oil or coolant levels.Steam cleaning the engine as recommended will also improve the engine's heat transfer characteristics.Water Separator
Replace Element
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Turn the disconnect switch OFF or disconnect the battery when changing fuel filters or water separator elements. Drain the fuel from the water separator into a container before removing the water separator retaining clamp.
Replace element any time the water separator becomes contaminated enough that water level cannot be seen through the transparent cover.1. Close the fuel supply valve, if equipped. 2. Remove all dirt from the separator and surrounding area.3. Open vent valve (1) and drain valve (2). Allow fuel to drain. Close valves (1) and (2). 4. To remove the water separator element, depress the extended tab with the heel of the hand. Then lift the slotted tab from the locking slot, at the top of the base, with the fingers. Remove the clamp. 5. Remove element (3) from base (4) and discard it.6. Clean the three sealing surfaces (5) on base (4) before installing a new element.7. Align outlet hole (6) and roll pin (7) and push new element (3) into position on the base. 8. The clamp must be installed with the hand and finger tabs in the UP position.9. Engage lower tab of clamp in slot at bottom of separator base. While depressing clamp, with heel of hand, push upper tab into locking slot at top of base.10. Open the fuel supply valve, if equipped.11. Prime the fuel system. See Priming the System in the Fuel Filters topic in PM Level 1 section.12. Start the engine and check for fuel leaks.Thermostats and Seals
Replace
Replacing your thermostats prior to failure is a recommeded preventive maintenance practice because it reduces the chances for unscheduled downtime. Failure to replace the thermostats on a regularly scheduled basis could cause severe engine damage and added cost because of damage to other engine components.If the thermostats fail in the closed position, it will cause excessive overheating. Excessive overheating could result in cylinder head cracking or piston seizure problems.If the thermostats fail in the open position, it will cause the engine operating temperature to be too low during partial