KIT-BRAKE SEAL 1160335 - Caterpillar

Removal Procedure
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g01093340
Disconnect harness assembly (6) for the coolant temperature sensor.
Disconnect hose (3) from housing manifold (2).
Remove bolts (4). Remove pipe (5), water temperature regulator housing (1), and housing manifold (2).
Illustration 2 g01093551
Remove water temperature regulator housing (1) from housing manifold (2). Remove O-ring seal (8) and O-ring seal (7) from the housing manifold.
Remove water temperature regulator (9).
Remove lip seal (11).
Remove pipe (5) from the water temperature regulator housing. Remove O-ring seals (10). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 221-8647 Seal Installer Gp 1
B 1U-6396 O-Ring Assembly Compound -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01093551
Use Tooling (A) to install lip seal (11) in water temperature regulator housing (1).
Install O-ring seals (10) on pipe (5). Apply Tooling (B) to the O-ring seals. Install the pipe in the water temperature regulator housing.
Install O-ring seal (7) and O-ring seal (8) on housing manifold (2).
Install water temperature regulator (9) in the water temperature regulator housing.
Illustration 4 g01093340
Install pipe (5) in the water pump. Position water temperature regulator housing (1) and housing manifold (2) and install bolts (4).
Connect hose (3).
Connect harness assembly (6) for the coolant temperature sensor.
Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".