1215895 KIT-PURGE VALVE Caterpillar parts
5230, 5230B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797, 994, 994D, 994F
Rating:
Alternative (cross code) number:
CA1215895
121-5895
1215895
CA1215895
121-5895
1215895
Weight: 0.50 pounds 0 kg.
MINING EXCAVATOR, WHEEL LOADER,
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$29.81
21 Oct 2022
Amazon.com
CTP 1215895 Purge Valve Kit for Model AD9 Dryers
CTP For Model AD9 Dryers || Sold in each || Easy in-and-out fit
CTP For Model AD9 Dryers || Sold in each || Easy in-and-out fit
$28.68
16 Aug 2022
Amazon.com
CTP 1215895 Purge Valve Kit for Model AD9 Dryers
CTP For Model AD9 Dryers || Sold in each || Easy in-and-out fit
CTP For Model AD9 Dryers || Sold in each || Easy in-and-out fit
Compatible equipment models: 1215895:
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     161-4163 (1)
or
161-4164 (2)     Piston Ring Compressor     1    
( 1 ) Use with C-10 Engines
( 2 ) Use with C-12 Engines
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Apply clean engine oil on the following items: the piston, the piston rings and the cylinder bore.
Install Tooling (A) in order to compress the piston rings.
With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing retainer notch toward the right side of the engine.Note: The word "FRONT" may be stamped on the crown of the pistons in some engines. Ensure that the word "FRONT" is toward the front of the engine when the piston is installed. The etched number on the connecting rod must be on the right side of the engine in the corresponding cylinder.
Illustration 1 g01064123
Line up the piston and connecting rod (3) with the crankshaft. Use a soft hammer and tap the piston into the cylinder bore until Tooling (A) comes off of the piston.
Before the connecting rod comes in contact with the crankshaft, install the upper half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in the connecting rod.
Apply clean engine oil on the surface of the upper half of connecting rod bearing (4) . Use a soft hammer in order to tap the piston into the cylinder bore while you guide the connecting rod onto the crankshaft.
Illustration 2 g01064122
Place the lower half of the connecting rod bearing in corresponding connecting rod cap (2) . Ensure that the bearing tab engages with the groove in connecting rod cap (2) .
Apply clean engine oil on the surface of the lower half of the connecting rod bearing. Install connecting rod cap (2) on the connecting rod. Ensure that the number on connecting rod cap (2) matches the number on the connecting rod. Ensure that the numbers are on the same side.
Install connecting rod cap bolts (1) . Tighten the bolts to a torque of 130 7 N m (95 5 lb ft).
Place an index mark on each bolt head. Tighten each bolt for an additional 60 5 degrees (1/6 turn).
Repeat Steps 1 through 10 for the remaining pistons and connecting rods.End By:
Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install".
Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     161-4163 (1)
or
161-4164 (2)     Piston Ring Compressor     1    
( 1 ) Use with C-10 Engines
( 2 ) Use with C-12 Engines
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Apply clean engine oil on the following items: the piston, the piston rings and the cylinder bore.
Install Tooling (A) in order to compress the piston rings.
With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing retainer notch toward the right side of the engine.Note: The word "FRONT" may be stamped on the crown of the pistons in some engines. Ensure that the word "FRONT" is toward the front of the engine when the piston is installed. The etched number on the connecting rod must be on the right side of the engine in the corresponding cylinder.
Illustration 1 g01064123
Line up the piston and connecting rod (3) with the crankshaft. Use a soft hammer and tap the piston into the cylinder bore until Tooling (A) comes off of the piston.
Before the connecting rod comes in contact with the crankshaft, install the upper half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in the connecting rod.
Apply clean engine oil on the surface of the upper half of connecting rod bearing (4) . Use a soft hammer in order to tap the piston into the cylinder bore while you guide the connecting rod onto the crankshaft.
Illustration 2 g01064122
Place the lower half of the connecting rod bearing in corresponding connecting rod cap (2) . Ensure that the bearing tab engages with the groove in connecting rod cap (2) .
Apply clean engine oil on the surface of the lower half of the connecting rod bearing. Install connecting rod cap (2) on the connecting rod. Ensure that the number on connecting rod cap (2) matches the number on the connecting rod. Ensure that the numbers are on the same side.
Install connecting rod cap bolts (1) . Tighten the bolts to a torque of 130 7 N m (95 5 lb ft).
Place an index mark on each bolt head. Tighten each bolt for an additional 60 5 degrees (1/6 turn).
Repeat Steps 1 through 10 for the remaining pistons and connecting rods.End By:
Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install".
Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Caterpillar parts catalog:
Parts kit Caterpillar catalog:
1947986
KIT-O-RING
770, 772, 773F, 775F, 777F, 797, 797B, 993K, D10R, D11R
770, 772, 773F, 775F, 777F, 797, 797B, 993K, D10R, D11R
1482599
KIT-REPAIR
784B, 784C, 785B, 785C, 785D, 789, 789B, 789C, 793B, 793C, 793D
784B, 784C, 785B, 785C, 785D, 789, 789B, 789C, 793B, 793C, 793D
2G5986
KIT-VALVE
768C, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 775B, 775D, 776, 776C, 776D, 777, 777B, 777D, 785C, 789C, 793C
768C, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 775B, 775D, 776, 776C, 776D, 777, 777B, 777D, 785C, 789C, 793C
6E4057
KIT-SEAL
769C, 769D, 771C, 771D, 773B, 775B, 776C, 776D, 777, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793D
769C, 769D, 771C, 771D, 773B, 775B, 776C, 776D, 777, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793D
1456905
KIT-SEAL
69D, 725C, 730C, 735, 735B, 740, 740B, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 775B, 775D, 776C, 776D, 777D, 797, 797B, D250E II, D300E II, D350E II, D400E II
69D, 725C, 730C, 735, 735B, 740, 740B, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 775B, 775D, 776C, 776D, 777D, 797, 797B, D250E II, D300E II, D350E II, D400E II
3573798
KIT-HYD CYLINDER SEAL
785B, 785C, 785D
785B, 785C, 785D
1937639
KIT-SEAL
793B, 793C, 793D, 793F, 793F AC, 793F OEM, 793F-XQ
793B, 793C, 793D, 793F, 793F AC, 793F OEM, 793F-XQ
8C5788
KIT-HYD CYLINDER SEAL
789B, 789C, 789D
789B, 789C, 789D
3507157
KIT-HYD CYLINDER SEAL
793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ
793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ
3408491
KIT-SEAL
784C, 785C, 785D
784C, 785C, 785D
2005418
KIT-SEAL
785C, 785D
785C, 785D
1685047
KIT-SEAL
785C, 785D, 795F AC, 795F XQ
785C, 785D, 795F AC, 795F XQ
1215899
KIT-MOUNTING BRACKET
5230, 5230B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797, 797B, 994, 994D, 994F
5230, 5230B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797, 797B, 994, 994D, 994F
2317579
KIT-HEATER
5230, 5230B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797, 994, 994D, 994F
5230, 5230B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797, 994, 994D, 994F
3550251
KIT-CHECK VALVE
785C, 785D, 789D, 793D, 797B, 994, 994D, 994F
785C, 785D, 789D, 793D, 797B, 994, 994D, 994F
6E2526
KIT-SERVICE
950B, 950F, 966F, 966F II, 980C, 980F
950B, 950F, 966F, 966F II, 980C, 980F
9T8394
KIT-SEAL
980C, 980F
980C, 980F
6E4766
KIT-SEAL
980C, 980F, 980F II, R1700 II, R1700G
980C, 980F, 980F II, R1700 II, R1700G
1292254
KIT-PLANETARY GEAR
784C, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 797, 797B, 994, 994D, 994F, 994H
784C, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 797, 797B, 994, 994D, 994F, 994H
1292259
KIT-TURBINE WHEEL
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
1292258
KIT-VALVE
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
1292257
KIT-OVERHAUL
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
777B, 784C, 785C, 789, 789B, 789C, 793B, 793C, 994, 994D
3755943
KIT-LEVEL SENDER
769D, 770, 770G, 770G OEM, 771D, 772, 772G, 772G OEM, 994, 994D, 994F, 994H
769D, 770, 770G, 770G OEM, 771D, 772, 772G, 772G OEM, 994, 994D, 994F, 994H
1159191
KIT-SEAL
784C, 785C, 785D, 789C, 793B, 793C, 793D, 797F, 994, 994D, 994F
784C, 785C, 785D, 789C, 793B, 793C, 793D, 797F, 994, 994D, 994F