KIT-DISC 1357495 - Caterpillar

Proper engine operation and maintenance are essential for long engine life and maximum performance. The basic operation and periodic maintenance procedures are outlined in this OPERATION GUIDE. Before starting the engine, familiarize yourself with these procedures.Your Caterpillar dealer is available for troubleshooting, testing and servicing when required.Safety Precautions
Safety is basically common sense. A general guide of safety precautions may be listed, but each installation has its own peculiarities which cannot always be predicted and covered by rules. Past experience and common sense are needed for the necessary safety measures. Lack of attention to safety can result in serious accidents. Be alert. Watch for hazards. Use preventive measures. Correct deficiencies promptly.The following safety precautions are a guide to safe operation:1. Install guards over all exposed rotating parts. If guards are missing, inadequate or in need of repair, repair or replace them.2. Wear ear protective devices if working inside an enclosed engine room with engine running. 3. Wear a safety hat when working in the area of overhead equipment.4. Do not wear loose clothing whenever working around engines or machinery.5. Keep the engine room and floor clean. Wipe up spilled oil or fuel.6. Keep batteries in a well ventilated area. Hydrogen gas, which is present in the area of the batteries, is highly explosive. Do not smoke around batteries. 7. Provide adequate waste oil disposal.8. Store oily rags in containers. Don't leave rags on an engine.9. Remove all tools and electrical cords from the engine before starting.10. Disconnect and tape the battery ground lead before working on an engine. Be sure an automatic start-stop system cannot operate and start the engine while working on it. 11. Never start, nor attempt to run, an engine with the governor linkage disconnected. 12. Never try adjusting or repairing either the engine, or the driven equipment, while the engine is running.Safety is EVERYONE'S Business!!Altitude Operation
The fuel system settings and altitude limits are stamped on the engine information plate. When an engine is moved to a higher altitude, these settings must be changed by your Caterpillar dealer in order to prevent damaging the turbocharger, and to provide maximum engine efficiency.If the engine is moved to a lower altitude than that which is stamped on the engine information plate, the engine can be operated safely, but it will deliver less than rated horsepower.Typical warning plate locations on several engines are shown below. Cold Weather Starting
Many variables can affect cold weather starting. Use the above chart as a guide, but actual experience will determine when aids are necessary and how they should be used. The following starting aids are available:Glow Plugs (Attachment)
Use glow plugs before cranking the engine, immediately after the engine has started, and until the engine is running smoothly. Operation:
1. Push in and turn the HEAT-START