KIT-GASKET 1596051 - Caterpillar

Illustration 1 g03332103
Typical example
Illustration 2 g03332487
Tightening sequence
Illustration 3 g03332104
View A-A
Table 1
Specification for 345-3696 Air Lines Gp, 385-6691 Air Lines Gp, and 385-6692 Air Lines Gp
Item Qty Part Specification Description
1 10 8J-5985 Bolt Use the following procedure in order to assemble the aftercooler assembly and tighten the bolts:
1. Assemble the seals to the aftercooler core.
2. Temporarily secure the bottom seal to the aftercooler with tape. Do not use an adhesive, a silicone lubricant, or any other lubricant for retention of the seal.
3. Assemble the aftercooler with seals to the inlet manifold.
4. Inspect the bottom seal in order to ensure that the seal is seating correctly in the recess.
5. Install the aftercooler cover.
6. Inspect the upper seal in order to ensure that the seal is seating correctly in the recess.
7. Install the cover bolts. Hand tighten the cover bolts.
8. Tighten the bolts in a numerical sequence as shown in Illustration 2 to 24 N m (212 lb in).
9. Again, tighten the bolts in a numerical sequence as shown in Illustration 2 to 47 N m (35 lb ft).
10. Remove the tape.
2 4 243-2975 Clamp As Before assembly, lubricate threads, bearing surfaces, and inside diameter with Loctite C5A copper anti-seize.
Torque to 7.5 1.0 N m (66.4 8.9 lb in).
3 2 302-6504 Bellows Ensure that the bellows are installed in the proper direction as marked on the bellows by an arrow.
4 4 6V-5103 O-Ring Seal Before assembly, lightly lubricate the bore with glycerin or an approved equivalent.
Illustration 4 g03332107
Table 2
Specification for 345-3696 Air Lines Gp, 385-6691 Air Lines Gp, and 385-6692 Air Lines Gp
Item Qty Part Specification Description
5 2 6V-5101 O-Ring Seal Before assembly, lightly lubricate the bore with glycerin or an approved equivalent.
6 10 6V-5101 O-Ring Seal Before assembly, lightly lubricate the bore with glycerin or an approved equivalent.