1631157 KIT-PREVENTIVE MAINTENANCE Caterpillar parts
3116
Rating:
Alternative (cross code) number:
CA1631157
163-1157
1631157
CA1631157
163-1157
1631157
Weight: 4 pounds 2 kg.
INDUSTRIAL ENGINE, TRUCK ENGINE,
Compatible equipment models: 1631157:
Information:
Adjustment Procedure For The Toe-In
Illustration 1 g00347617
The Rear Drive and Steering Axle (1) Nut. (2) Cotter. (3) Tie rod locknut. (4) Adjustment rod. (5) Tie rod joint. (6) Cylinder rod. (A) Distance from the cylinder rod end to the face of the cylinder head. (B) Distance behind the axle from the axle centerline to the hub face. (C) Distance in front of the axle from the axle centerline to the hub face.
Raise the rear wheels slightly off the ground.
Install sufficient blocking under the frame and lower the machine to the blocking.
Tighten the tie rod joint (5) to 300 N m (221 lb ft).
Remove the cotter (2) .
Tighten the nut (1) to 150 N m (111 lb ft). Tighten the nut (1) to the nearest locking hole.
Install the cotter (2) .
Position the cylinder rod (6) until dimension (A) is equal on both sides.
Loosen the tie rod locknut (3) .
Adjust the adjustment rod (4) until dimension (B) is equal to dimension (C). The tolerance for dimension (B) and dimension (C) is 0 mm (0.0 inch).
Tighten the tie rod locknut (3) to 83 N m (61 lb ft).
Perform steps 3 through 10 for the opposite side.
Remove the blocking and lower the machine to the ground.Adjustment Procedure for the Position Sensor
Table 1
REQUIRED TOOLS    
Part Number     Description    
6V-7070     Digital Multimeter    
Illustration 2 g00348393
The Rear Drive and Steering Axle (1) Cover. (2) Wire connector. (3) Bolts.
Raise the rear wheels slightly off the ground.
Install sufficient blocking under the frame and lower the machine to the blocking.
Remove three bolts (3) .
Remove the cover (1) .
Remove the cable strap that holds wire connector (2) to the axle.
Disconnect the wire connector (2) .
Illustration 3 g00348595
The Rear Drive and Steering Axle (4) Cylinder rod. (A) Distance from the cylinder rod end to the face of the cylinder head.
Position the cylinder rod (4) until dimension (A) is equal on both sides.
Illustration 4 g00348571
The Rear Drive and Steering Axle (5) Tie rod. (6) Wire terminals. (7) Clamp. (8) Bolt.
Connect the Digital Multimeter to the wire terminals (6). Refer to Special Instruction, SEHS7734 for instruction on the multimeter.
Loosen the bolt (8) .
Position the clamp (7) on the tie rod (5) until the resistance is 45.8 1.0 ohms.
Tighten the bolt (8) .
Remove the multimeter from the wire terminals (6) .
Connect the wire connector (2) .
Install a new cable strap around wire connector (2) and the axle.
Install the cover (1) and the three bolts (3). Tighten the bolts.
Remove the blocking and lower the machine to the ground.
Illustration 1 g00347617
The Rear Drive and Steering Axle (1) Nut. (2) Cotter. (3) Tie rod locknut. (4) Adjustment rod. (5) Tie rod joint. (6) Cylinder rod. (A) Distance from the cylinder rod end to the face of the cylinder head. (B) Distance behind the axle from the axle centerline to the hub face. (C) Distance in front of the axle from the axle centerline to the hub face.
Raise the rear wheels slightly off the ground.
Install sufficient blocking under the frame and lower the machine to the blocking.
Tighten the tie rod joint (5) to 300 N m (221 lb ft).
Remove the cotter (2) .
Tighten the nut (1) to 150 N m (111 lb ft). Tighten the nut (1) to the nearest locking hole.
Install the cotter (2) .
Position the cylinder rod (6) until dimension (A) is equal on both sides.
Loosen the tie rod locknut (3) .
Adjust the adjustment rod (4) until dimension (B) is equal to dimension (C). The tolerance for dimension (B) and dimension (C) is 0 mm (0.0 inch).
Tighten the tie rod locknut (3) to 83 N m (61 lb ft).
Perform steps 3 through 10 for the opposite side.
Remove the blocking and lower the machine to the ground.Adjustment Procedure for the Position Sensor
Table 1
REQUIRED TOOLS    
Part Number     Description    
6V-7070     Digital Multimeter    
Illustration 2 g00348393
The Rear Drive and Steering Axle (1) Cover. (2) Wire connector. (3) Bolts.
Raise the rear wheels slightly off the ground.
Install sufficient blocking under the frame and lower the machine to the blocking.
Remove three bolts (3) .
Remove the cover (1) .
Remove the cable strap that holds wire connector (2) to the axle.
Disconnect the wire connector (2) .
Illustration 3 g00348595
The Rear Drive and Steering Axle (4) Cylinder rod. (A) Distance from the cylinder rod end to the face of the cylinder head.
Position the cylinder rod (4) until dimension (A) is equal on both sides.
Illustration 4 g00348571
The Rear Drive and Steering Axle (5) Tie rod. (6) Wire terminals. (7) Clamp. (8) Bolt.
Connect the Digital Multimeter to the wire terminals (6). Refer to Special Instruction, SEHS7734 for instruction on the multimeter.
Loosen the bolt (8) .
Position the clamp (7) on the tie rod (5) until the resistance is 45.8 1.0 ohms.
Tighten the bolt (8) .
Remove the multimeter from the wire terminals (6) .
Connect the wire connector (2) .
Install a new cable strap around wire connector (2) and the axle.
Install the cover (1) and the three bolts (3). Tighten the bolts.
Remove the blocking and lower the machine to the ground.
Caterpillar SIS machinery equipment:
Parts kit Caterpillar catalog:
2643565
KIT-GASKET
120K, 120K 2, 3116, 3126, 3126B, 3126E, 324D L, 324D LN, 325C, 325D, 325D L, C7, M325D L MH
120K, 120K 2, 3116, 3126, 3126B, 3126E, 324D L, 324D LN, 325C, 325D, 325D L, C7, M325D L MH
2624971
KIT-GASKET
3116, 3126E
3116, 3126E
7X2528
KIT-GASKET
135H NA, 205B, 206B, 211B, 212B, 213B, 214B, 224B, 3114, 3116, 3126, 320 L, 322 FM L, 322 LN, 325, 325 L, 325 LN, 446B, 45, 55, 561M, 613C II, 910E, 918F, 928F, 950F, 950F II, 953B, 953C, 960F, 963B, ...
135H NA, 205B, 206B, 211B, 212B, 213B, 214B, 224B, 3114, 3116, 3126, 320 L, 322 FM L, 322 LN, 325, 325 L, 325 LN, 446B, 45, 55, 561M, 613C II, 910E, 918F, 928F, 950F, 950F II, 953B, 953C, 960F, 963B, ...
9S2013
KIT-RELAY TERMINAL
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 24H, 30/30, 3114,...
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 24H, 30/30, 3114,...
7N7807
KIT-OUTPUT TERMINAL
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
7N7808
KIT-RELAY TERMINAL
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
7T2804
KIT-ALTERNATOR TERMINAL
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 245, 3114, 3116, ...
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 245, 3114, 3116, ...
7T3451
KIT-INSULATOR
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
7T3268
KIT-LEVER
120G, 120M, 12G, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 215B,...
120G, 120M, 12G, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 215B,...
9M0402
KIT-GOVERNOR OVERHAUL
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
9X4825
KIT-BRUSH
120H, 120H ES, 120H NA, 120K, 120K 2, 12K, 135H, 135H NA, 140G, 140K, 140K 2, 160K, 214B, 224B, 3116, 3126, 3126B, 3126E, 320 L, 320B, 322, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 3...
120H, 120H ES, 120H NA, 120K, 120K 2, 12K, 135H, 135H NA, 140G, 140K, 140K 2, 160K, 214B, 224B, 3116, 3126, 3126B, 3126E, 320 L, 320B, 322, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 3...
3E3340
KIT-GASKET
3116
3116
3935763
KIT-OIL COOLER & LINES GASKET
611, 615C
611, 615C
2463256
KIT-PARTS
G3306, G3406
G3306, G3406
2348829
KIT-GASKET
G3406
G3406
1718780
KIT-GASKET
3406C, G3406
3406C, G3406
1018644
KIT-GASKET
3406B, G3406
3406B, G3406
7X7657
KIT-GASKET
G3406
G3406
1969516
KIT-BEARING
3114, CB-434
3114, CB-434
9T8656
KIT-CONTROL VALVE SERVICE
416, 426, 428, 436, 438
416, 426, 428, 436, 438
1567773
KIT-PISTON
3176, 3176B
3176, 3176B