KIT-SEAL 2082645 - Caterpillar

Illustration 1 g01383364
Use a suitable lifting device to position engine (1) onto Tooling (A). The weight of engine (1) is approximately 1497 kg (3300 lb).
Illustration 2 g01383397
Remove bolts (2) and coupling (3).
Illustration 3 g01383597
Remove bolts (4).
Illustration 4 g01383603
Install Tooling (B). Remove remaining bolts (4).
Illustration 5 g01383609
Attach Tooling (C) and a suitable lifting device to flywheel (5). The weight of flywheel (5) is approximately 50 kg (110 lb). Remove flywheel (5).
Illustration 6 g01383614
Remove drive gear (6).Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 422-8733 Jack Stand Gp 4
B - Guide Stud
M16 - 2 by 12 in 2
C 138-7573 Link Bracket 1
D - Loctite 263 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 7 g01383735
Install Tooling (B) to aid in the installation of drive gear (6).
Illustration 8 g01383609
Attach Tooling (C) and a suitable lifting device to flywheel (5). The weight of flywheel (5) is approximately 50 kg (110 lb). Install flywheel (5).
Illustration 9 g01383603
Install bolts (4). Tighten bolts (4) to a torque of 300 40 N m (220 30 lb ft). Remove Tooling (B).
Illustration 10 g01383597
Install the remaining bolts (4). Tighten bolts (4) to a torque of 300 40 N m (220 30 lb ft).
Illustration 11 g01383397
Illustration 12 g06361345
Align coupling (3) with the holes in the flywheel. Ensure that coupling (3) is seated properly. Apply Tooling (D) to the threads of bolts (2). Position coupling (3) and install bolts (2). Tighten bolts (2) to a torque of 53 N.m (39 lb ft) in star pattern as shown in illustration 12.