KIT-PILOT VALVE 2085472 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-9906 Ratchet Puller Gp 1
B 477-8634 Load Leveler Gp 1
C 439-5575 Hydraulic Jack 2
D 8T-5096 Dial Indicator Gp 1
Illustration 1 g01243988
Attach tooling (B) and a suitable lifting device to engine (24). The weight of engine (24) is approximately 1814 kg (4000 lb).
Illustration 2 g01243993
Position the engine and install bolts (28).
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Install bolts (27) and (26).
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Remove Tooling (C) from underneath generator (25).
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Position rotor (23) and remove Tooling (A).
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Check the crankshaft end play. Use Tooling (D) and a suitable prybar in order to check crankshaft end play. Position Tooling (D) against the front engine support and the vibration damper. The crankshaft should be 0.11 to 0.57 mm (0.004 to 0.022 inch). If end play needs to be adjusted add or remove shims. Refer to Disassembly and Assembly, "Coupling - Remove and Install".
Illustration 7 g01243978
Position screen (21) on the rear of the engine and tighten bolts (22).
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Install tube (20).
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Install tube (19).
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Connect harness assembly (16). Connect hoses (15) and (17). Install tube (18).
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Connect harness assembly (14).
Illustration 12 g01243960
Connect hose (13).
Illustration 13 g01243957
Install tube (12). Tighten the clamps on each end of tube (12). Connect hose assembly (10). Connect harness assemblies (9) and (11). Tighten the nut that holds wire assembly (11) to a torque of 6.0 0.6 N m (55 5 lb in). Install bolt (8). Tighten bolt (8) to a torque of 2.0 0.3 N m (20 2 lb in).
Illustration 14 g01243954
Connect harness assemblies (7) and (6). Install nuts (5) and (4). Tighten nut (5) to a torque of 31 4 N m (23 3 lb ft). Tighten nut (4) to a torque of 2.0 0.3 N m (20 2 lb in).
Illustration 15 g01243950
Connect hose assembly (3). Connect harness assembly (1). Install screw (2). Tighten screw (2) to a torque of 6 N m (54 lb in).
Refill the coolant system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Connect the negative battery cable. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Connect".End By:
Install the radiator fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Install the fan guard. Refer to Disassembly and Assembly, "Fan Guard - Remove and Install".