KIT-HIGH FLOW CONVERSION 2186737 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolt
M24 by 2 by 200 mm 2
B 138-7575 Link Bracket 3
C 189-0408 Shackle As 1
D 1U-9200 Lever Puller Hoist 1
Illustration 1 g02032640
Remove two bolts (3) from coupler (2). Install Tooling (A).
Install Tooling (B). The weight of coupler (2) is approximately 96 kg (212 lb). Remove remaining bolts (3). Remove bolts (1). Slide coupler (2) on Tooling (A). Remove coupler (2).
Illustration 2 g02032713
Illustration 3 g02032733
Remove two bolts (4) from flywheel (5). Install Tooling (A).
Illustration 4 g02032754
Install Tooling (B), Tooling (C), and Tooling (D) in order to support the weight of flywheel (5). The weight of flywheel (5) is approximately 177 kg (390 lb). Remove remaining bolts (4). Remove spacer (6). Slide flywheel (5) on Tooling (A). Remove flywheel (5). Installation Procedure
Install flywheel (5) in the reverse order of removal.
Inspect the condition of the ring gear. Use the following procedure in order to replace the ring gear, if necessary.
Remove the damaged ring gear from the flywheel.
Raise the temperature of the new ring gear.
Install the ring gear on the flywheel. Ensure that the chamfer of the gear teeth will be toward the pinion of the starting motor.
Tighten new bolts (4) to a torque of 550 50 N m (406 37 lb ft). Tighten bolts (4) for an additional 85 to 95 degrees.
Tighten new bolts (3) to a torque of 350 40 N m (258 30 lb ft).