KIT-GASKET-RS 2244323 - Caterpillar

Use this procedure to troubleshoot a problem with a solenoid valve or relay. Also, use this procedure if one of the following diagnostic codes is active or easily repeated.
Table 1
J1939 Code and Description Comments
632-5
Engine Fuel Shutoff Valve #1 : Current Below Normal This code indicates that there is a problem with the engine gas shutoff valve relay and/or electrical circuit.
632-6
Engine Fuel Shutoff Valve #1 : Current Above Normal This code indicates that there is a problem with the engine gas shutoff valve relay and/or electrical circuit.
635–5
Engine Timing Actuator #1 : Current Below Normal This code indicates that there is a problem with the cam phaser solenoid and/or electrical circuit .
635–6
Engine Timing Actuator #1 : Current Above Normal This code indicates that there is a problem with the cam phaser solenoid and/or electrical circuit .
677–5
Engine Starter Motor Relay : Current Below Normal This code indicates that there is a problem with the starter motor relay and/or electrical circuit .
677–6
Engine Starter Motor Relay : Current Above Normal This code indicates that there is a problem with the starter motor relay and/or electrical circuit .
1245–5
Engine Timing Actuator #2 : Current Below Normal This code indicates that there is a problem with the cam phaser solenoid and/or electrical circuit .
1245–6
Engine Timing Actuator #2 : Current Above Normal This code indicates that there is a problem with the cam phaser solenoid and/or electrical circuit .
2634-5
Power Relay : Current Below Normal This code indicates that there is a problem with the relay and/or electrical circuit.
Relay powers the following:
- Fuel actuator
- Throttle actuator
- Turbo compressor bypass actuator
2634-6
Power Relay : Current Above Normal This code indicates that there is a problem with the relay and/or electrical circuit.
Relay powers the following:
- Fuel actuator
- Throttle actuator
- Turbo compressor bypass actuator
4210-5
Engine Pre-lube Drive : Current Below Normal This code indicates that there is a problem with the prelubrication solenoid and/or the electrical circuit .
4210-6
Engine Pre-lube Drive : Current Above Normal This code indicates that there is a problem with the prelubrication solenoid and/or the electrical circuit . Electrical Checkouts on the Cat® Electronic Technician (ET)
Table 2
Component Electrical Checkout
Engine Starter Solenoid Attempt to start the engine. Once the ECM attempts to energize the solenoid, the code will become active. Refer to the application-specific schematic for the "Engine Starter Motor Solenoid" wiring circuit.
Engine Starter Motor Relay Attempt to start the engine. Once the ECM attempts to energize the solenoid, the code will become active. Refer to the application-specific schematic for the "Engine Starter Motor Relay" wiring circuit.
Prelubrication System Relay Prelubrication Relay Override
Fuel Actuator Power Supply Relay Turn main disconnect switch to the "ON" position.
Engine Timing Actuator Solenoid Engine Timing Actuator Override
Gas Shutoff Valve Attempt to start the engine. Once the ECM attempts to energize the solenoid, the code will become active.
Refer to the application-specific schematic for the gas shut-off valve or GSOV circuit.
Table 3
Troubleshooting Test Steps Values Results
1. Check for Codes
A. Connect Cat® Electronic Technician (ET) to the service tool connector.
B. Determine if a