KIT-SEAL 2401881 - Caterpillar

For all generator maintenance activities, refer to the Operation and Maintenance Manual for your generator.Use fuel consumption, service hours, or calendar time, whichever occurs first, to determine maintenance intervals. Experience has shown that maintenance intervals are most accurately scheduled on the basis of fuel consumed rather than service hours. Daily Walk-Around Inspection - Inspect engine for leaks and loose connections Engine Crankcase - Check oil level Cooling System - Check coolant level Air Cleaner - Check service indicator/Service air cleaner when needed First 8500 L (2200 gal) of Fuel or 250 Hours Valve Lash - Check/Adjust Magnetic Pickup - Inspect/Adjust Every 8500 L (2200 gal) of Fuel or 250 Hours S O S Oil Analysis - Obtain Sample and analysis Engine Crankcase - Replace oil and oil filter Crankcase Breather - Clean Cooling System (Conventional HD Coolant Only)- Test for SCA concentration OR obtain level I coolant analysis/Add SCA if necessary Fuel System - Clean primary fuel filter/Replace final fuel filter Radiator, Aftercooler - Clean/Inspect Belts - Check/Adjust Hoses and Clamps - Inspect/Replace Fan Drive Bearing - Lubricate Batteries - Clean/Check (if required) Every 34,000 L (9000 gal) of Fuel or 1000 Hours Engine Protective Devices - Inspect/Check Fuel Control Linkage- Check/Lubricate Every 67,000 L (18,000 gal) of Fuel or 2000 Hours or Yearly Valve Lash, Valve Rotators - Check/Adjust Fuel Ratio Control, Set Point, and Low Idle - Check/Adjust Fuel Injection Nozzles - Test/Exchange Turbocharger - Clean/Inspect/Check Engine Mounts - Inspect Crankshaft Vibration Damper - Inspect Every 91,000 L (24,000 gal) of Fuel or 3000 Hours or Two Years Water Temperature Regulator (Thermostat) - Replace1 Cooling System (Conventional HD Coolant Only)- Drain/Clean/Replace Coolant Water Pump - Inspect/Replace seal Every 3000 Hours or Three Years Cooling System (Extended Life Coolant Only)- Add Extender Every 136,000 L (36,000 gal) of Fuel or 4000 Hours Magnetic Pickup - Inspect/Adjust Every 204,000 L (54,000 gal) of Fuel or 6000 Hours or Four Years Cooling System (Extended Life Coolant Only)- Drain/Flush/Replace Coolant OverhaulContact your Caterpillar dealer for overhaul information and specific overhaul programs for your engine.1If a commercial HD coolant meeting ASTM D4985 specifications is used, or if a mixture of commercial SCA and water is used, this maintenance should be performed at a maximum of One Year.