KIT-SEAL- 2442080 - Caterpillar

Use only clean water to flush the cooling system when Extended Life Coolant (ELC) is drained and replaced.Drain the Cooling System
Stop the engine and allow the engine to cool. Close the water inlet for the separate circuit aftercooler (if equipped). Ensure that the engine will not start when the cooling system is drained.
Loosen the radiator filler cap (if equipped) slowly to relieve any pressure. Remove the radiator filler cap.
Illustration 1 g06042080
(1) Water pump drain
(2) Engine block coolant drain
(3) Aftercooler drain
Illustration 2 g06042110
(1) Water pump drain
(2) Oil cooler drain
(3) Engine block coolant drain
(4) Aftercooler drainNote: For the location of the coolant drain, see the service literature that is provided by the OEM of the locomotive.Note: If the engine has a jacket water heater, drain the coolant from the heater.
Open coolant drain valves (if equipped). Remove cooling system drain plugs.
Drain coolant.Note: If the engine has a separate circuit aftercooler, follow the recommended procedure for draining the aftercooler.
Remove the aftercooler drain plugs. Allow the coolant to drain.
Dispose of used engine coolant properly or recycle. Various methods have been proposed to reclaim used coolant for reuse in engine cooling systems. The full distillation procedure is the only method acceptable by Caterpillar to reclaim the used coolant.
For information regarding the disposal and the recycling of used coolant, consult your Cat dealer or consult Caterpillar Dealer ServiceTools:Outside U.S.A. (309) 675-6277
Inside U.S.A. 1-800-542-8665
Inside Illinois 1-800-541-8665
Canada 1-800-523-8665
Clean the Cooling System
After the cooling system has been drained, flush the cooling system with clean water to remove any debris.
Close the coolant drain valves (if equipped). Clean the drain plugs and install the drain plugs.
Open the water inlet for the separate circuit aftercooler (if equipped). Fill the cooling system with clean water. Install the radiator filler cap. Operate the engine until the temperature reaches 49 °C (120 °F) to 66 °C (150 °F).
Stop the engine and allow the engine to cool. Close the water inlet for the separate circuit aftercooler (if equipped). Ensure that the engine will not start when the cooling system is drained. Loosen the radiator filler cap slowly to relieve any pressure. Remove the radiator filler cap.
Open the coolant drain. Remove the drain plugs. Allow the coolant to drain. Flush the cooling system with clean water. Close the coolant drain. Install the drain plugs.Fill the Cooling System
Consult the locomotive OEM manuals for information on filling the cooling system.Note: For information on the proper coolant to use, see Special Publication, SEBU6251, "Cat Commercial Diesel Engine Fluids Recommendations". For the capacity of the cooling system, see this Operation and Maintenance Manual, "Refill Capacities and Recommendations" (Maintenance Section).