KIT-SEAL 2481198 - Caterpillar

Engine: 3116 (S/N: 1NJ1-UP) 3208 (S/N: 29A1-UP) 3304 (S/N: 83Z1-UP) 3304B (S/N: 9HK1-UP) 3306 (S/N: 85Z1-UP) 3306B (S/N: 2AJ1-UP; 9DS1-UP; 8NS1-UP) G3406 (S/N: 4FD1-UP) G3408 (S/N: 6NB1-UP) G3412 (S/N: 7DB1-UP) G3412C (S/N: 6ZM1-UP) 3208 T DI (S/N: 30A1-UP) 3306B RENTL TA DI (S/N: 8JJ1-UP) 3208 STDBY T DI (S/N: 5YF1-UP) 3306B ATAAC (S/N: 9NR1-UP) 3412 (S/N: 2WJ1-UP; 4BZ1-UP; 1EZ1-UP; 3FZ1-UP; 38S1-UP; 81Z1-UP) 3508 (S/N: 1ZF1-UP; 5XM1-UP; 3LS1-UP; 5PW1-UP; 96Y1-UP; 23Z1-UP; 69Z1-UP; 70Z1-UP; 1JZ1-UP) 3508B (S/N: 4GM1-UP; 6PN1-UP; 2HW1-UP; 5KW1-UP; 1FZ1-UP) 3512 (S/N: 3YF1-UP; 6PM1-UP; 3MS1-UP; 6WW1-UP; 50Y1-UP; 24Z1-UP; 66Z1-UP; 67Z1-UP; 1KZ1-UP) 3512B (S/N: 8RM1-UP; 6WN1-UP; 4AW1-UP; 5AW1-UP; 6GW1-UP; 2EZ1-UP; 1GZ1-UP) 3516 (S/N: 4XF1-UP; 4MJ1-UP; 5SJ1-UP; 7KM1-UP; 3NS1-UP; 8TW1-UP; 29Z1-UP; 72Z1-UP; 73Z1-UP; 1LZ1-UP; 25Z1-UP) 3516B (S/N: 6HN1-UP; 7RN1-UP; 1NW1-UP; 2JW1-UP; 8NW1-UP; 1HZ1-UP) 3408 (S/N: 67U1-UP; 78Z1-UP) 3408B (S/N: 67U1-UP; 78Z1-UP) 3408C (S/N: 67U1-UP; 78Z1-UP)Generator Set: 3406 GEN SET (S/N: 4ZR1-UP) 3406B GEN SET (S/N: 4JK1-UP; 2WB1-UP; 4RG1-UP) 3406E GEN SET (S/N: 9NN1-UP) 3406C GEN SET (S/N: C2G1-UP; C5G1-UP; 1LS1-UP; 8FS1-UP; 9ES1-UP)Paving Compactor: CS-553 (S/N: 8BD1-UP)Introduction
This Special Instruction contains the procedures for updating the software for generator sets that have an Electronic Modular Control Panel II+ (EMCP II+) with Generator Set Control + (GSC+). There is a procedure for connecting the service tools to the Generator Set Control + (GSC+) and there is a procedure for flashing the software.
Table 1
Tools Needed
   
Part
Number    Description    
171-4400     Communication Adapter Gp (Includes the 171-4401 Communication Adapter As and the 275-5122 Adapter Cable As (DATALINK) )    
139-4166     Data Link Cable    
152-7143     GSC Data Cable (Connects the Service Tool cable to the EMCP II+ terminal strip by using the spade terminals)    
REHS0494     Special Instruction, REHS0494, "Accessing Flash Software For Machines."    
    An IBM compatible PC that is capable of running the Caterpillar Electronic Technician (ET) software version 2.0 or the current software    Connection Procedure
Illustration 1 g01726354
Connection Diagram (1) Relay module on the GSC+ control (2) AUX terminal strip (3) 152-7143 GSC Data Cable (4) Personal Computer (5) 275-5122 Adapter Cable As (DATALINK) (6) 139-4166 Data Link Cable (7) 171-4401 Communication Adapter As Note: This procedure is for Generator Set Control + that is mounted in an EMCP II+ panel. 24 VDC must be available from the panel.
Verify that the generator set is not running. Turn OFF the power to the EMCP II+ panel by disconnecting the negative terminal of the battery.
Connect the communication adapter to the PC by using the 275-5122 Adapter Cable As (DATALINK). The metal Deutsch connector should be connected to the "SERVICE TOOL" port on the communication adapter.
Connect the 139-4166 Data Link Cable to the "CONTROL" port on the communication adapter.
Connect 152-7143 GSC Data Cable to the opposite end of the 139-4166 Data Link Cable .
Connect the "Data+" and "Data-" spade terminals of the cable to the appropriate terminals in the AUX terminal strip. The AUX terminal strip is located inside the EMCP II+ panel. Connect the "Power+" spade terminal