2495663 KIT-DISC Caterpillar parts
D4K XL, D4K2 XL, D5K LGP, D5K2 XL
Rating:
Alternative (cross code) number:
CA2495663
249-5663
2495663
CA2495663
249-5663
2495663
Weight: 4 pounds 1 kg.
TRACK-TYPE TRACTOR,
Information:
Probable Causes
Active engine shutdown
Electrical connectors
Engine speed/timing signal
Fuel supply
Spark plugRecommended Repairs
Active Engine Shutdown
Use the Caterpillar Electronic Technician (ET) to check for any active engine shutdowns and/or for logged engine shutdowns. Determine the reason for the shutdown. After correcting the problem, set the engine control to the OFF/RESET mode for at least 15 seconds before you try to restart the engine.Electrical Connectors
Check the wiring harnesses and the connectors. Inspect the connectors in the terminal boxes. Inspect the power supply connections and the ground. Refer to Troubleshooting, "Inspecting Electrical Connectors".
Use Cat ET to check for the 168-02 diagnostic code for "System Voltage Intermittent". If this diagnostic code is logged, proceed to Troubleshooting, "Electrical Power Supply".
Inspect the wiring from the power supply to the electronic control modules. Refer to the Electrical System Schematic. Check the power and ground connections to the electronic control modules. Refer to Troubleshooting, "Electrical Power Supply" for more information.Engine Speed/Timing Signal
Loss of the signal from the speed/timing sensor will cause a shutdown. Use Cat ET to check for logged diagnostic codes. For more information, refer to Troubleshooting, "Engine Speed/Timing Sensor".Fuel Supply
Check the fuel lines for the following problems: restrictions, obstructions, collapsed lines and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
Check the restriction of the fuel filter. If the fuel pressure is low, replace the fuel filter.
Check the fuel quality.
Check the fuel pressure. Refer to Systems Operation/Testing and Adjusting, "Fuel System" for the correct pressure values. If the fuel pressure is still low, check the gas regulator and the fuel metering valve.Spark Plug
An engine shutdown that is due to a faulty spark plug is likely to occur when the engine is operating under a load. Refer to Troubleshooting, "Ignition Transformers Secondary Circuit and Spark Plugs".
Active engine shutdown
Electrical connectors
Engine speed/timing signal
Fuel supply
Spark plugRecommended Repairs
Active Engine Shutdown
Use the Caterpillar Electronic Technician (ET) to check for any active engine shutdowns and/or for logged engine shutdowns. Determine the reason for the shutdown. After correcting the problem, set the engine control to the OFF/RESET mode for at least 15 seconds before you try to restart the engine.Electrical Connectors
Check the wiring harnesses and the connectors. Inspect the connectors in the terminal boxes. Inspect the power supply connections and the ground. Refer to Troubleshooting, "Inspecting Electrical Connectors".
Use Cat ET to check for the 168-02 diagnostic code for "System Voltage Intermittent". If this diagnostic code is logged, proceed to Troubleshooting, "Electrical Power Supply".
Inspect the wiring from the power supply to the electronic control modules. Refer to the Electrical System Schematic. Check the power and ground connections to the electronic control modules. Refer to Troubleshooting, "Electrical Power Supply" for more information.Engine Speed/Timing Signal
Loss of the signal from the speed/timing sensor will cause a shutdown. Use Cat ET to check for logged diagnostic codes. For more information, refer to Troubleshooting, "Engine Speed/Timing Sensor".Fuel Supply
Check the fuel lines for the following problems: restrictions, obstructions, collapsed lines and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
Check the restriction of the fuel filter. If the fuel pressure is low, replace the fuel filter.
Check the fuel quality.
Check the fuel pressure. Refer to Systems Operation/Testing and Adjusting, "Fuel System" for the correct pressure values. If the fuel pressure is still low, check the gas regulator and the fuel metering valve.Spark Plug
An engine shutdown that is due to a faulty spark plug is likely to occur when the engine is operating under a load. Refer to Troubleshooting, "Ignition Transformers Secondary Circuit and Spark Plugs".
Caterpillar parts catalog:
Parts kit Caterpillar catalog:
1552274
KIT-CONNECTING PLUG
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
1552255
KIT-CONNECTING PLUG
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
1028801
KIT-RECEPTACLE
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
3532207
KIT-ROD BEARING
206, 212, 3054, 3054B, 3054C, 307, 312, 312B L, 312C, 315, 315B L, 317, 414E, 416B, 416C, 416D, 416E, 420D, 420E, 422E, 424D, 426B, 426C, 428, 428B, 428C, 428E, 430D, 430E, 432E, 434E, 436C, 438C, 442...
206, 212, 3054, 3054B, 3054C, 307, 312, 312B L, 312C, 315, 315B L, 317, 414E, 416B, 416C, 416D, 416E, 420D, 420E, 422E, 424D, 426B, 426C, 428, 428B, 428C, 428E, 430D, 430E, 432E, 434E, 436C, 438C, 442...
2333784
KIT-CRANKSHAFT BEARING
3054C, 3054E, 315C, 414E, 416D, 416E, 420D, 420E, 422E, 424D, 428D, 428E, 430D, 430E, 432D, 432E, 434E, 442D, 442E, 444E, 450E, 914G, AP-300, AP-300D, AP-650B, AP-800D, AP555E, BG500E, C4.4, CB-434D, ...
3054C, 3054E, 315C, 414E, 416D, 416E, 420D, 420E, 422E, 424D, 428D, 428E, 430D, 430E, 432D, 432E, 434E, 442D, 442E, 444E, 450E, 914G, AP-300, AP-300D, AP-650B, AP-800D, AP555E, BG500E, C4.4, CB-434D, ...
2333786
KIT-CRANKSHAFT BEARING
3054C, 3054E, 312D2, 312D2 GC, 312D2 L, 313D2, 313D2 LGP, 315C, 318D2 L, 414E, 416D, 416E, 416F, 420D, 420E, 420F, 422E, 422F, 424D, 428D, 428E, 428F, 430D, 430E, 430F, 432D, 432E, 432F, 434E, 434F, 4...
3054C, 3054E, 312D2, 312D2 GC, 312D2 L, 313D2, 313D2 LGP, 315C, 318D2 L, 414E, 416D, 416E, 416F, 420D, 420E, 420F, 422E, 422F, 424D, 428D, 428E, 428F, 430D, 430E, 430F, 432D, 432E, 432F, 434E, 434F, 4...
3537424
KIT-BEARING
3054C, 3054E, 312D2, 312D2 GC, 312D2 L, 313D2, 313D2 LGP, 318D2 L, 414E, 416E, 416F, 420E, 420F, 422E, 422F, 428D, 428E, 428F, 430D, 430E, 430F, 432E, 432F, 434E, 434F, 442D, 442E, 444E, 444F, 450E, 9...
3054C, 3054E, 312D2, 312D2 GC, 312D2 L, 313D2, 313D2 LGP, 318D2 L, 414E, 416E, 416F, 420E, 420F, 422E, 422F, 428D, 428E, 428F, 430D, 430E, 430F, 432E, 432F, 434E, 434F, 442D, 442E, 444E, 444F, 450E, 9...
3603986
KIT-BEARING
3054C, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313D2, 313D2 LGP, 314E CR, 314E LCR, 316E L, 318D2 L, 318E L, 414E, 416E, 416F, 420E, 420F, 422E, 422F, 428D, 428E, 428F, 430D, 430E, 430F, 432E, 432F, 4...
3054C, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313D2, 313D2 LGP, 314E CR, 314E LCR, 316E L, 318D2 L, 318E L, 414E, 416E, 416F, 420E, 420F, 422E, 422F, 428D, 428E, 428F, 430D, 430E, 430F, 432E, 432F, 4...
2767476
KIT-PISTON RING
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 416E, 420E, 420F, 422E, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, ...
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 416E, 420E, 420F, 422E, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, ...
3802065
KIT-PISTON RING
120M, 12M, 2470C, 416E, 420E, 420F, 422E, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-300D, AP-600D, A...
120M, 12M, 2470C, 416E, 420E, 420F, 422E, 428E, 428F, 430E, 430F, 432E, 432F, 434E, 434F, 442E, 444E, 444F, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-300D, AP-600D, A...
2785225
KIT-SENSOR
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 420E, 430E, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-600D, AP-655D, AP1000E, AP1055E, AP555E, BG500E, BG600D, BG655D, C4.4...
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 420E, 430E, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-600D, AP-655D, AP1000E, AP1055E, AP555E, BG500E, BG600D, BG655D, C4.4...
3113858
KIT-SENSOR
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 420E, 430E, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-600D, AP-655D, AP1000E, AP1055E, AP555E, BG500E, BG600D, BG655D, C4.4...
120M, 12M, 2470C, 320D GC, 320D L, 323D L, 420E, 430E, 450E, 553C, 559, 613G, 914G, 924H, 924HZ, 928H, 928HZ, 938H, 953D, 963D, AP-600D, AP-655D, AP1000E, AP1055E, AP555E, BG500E, BG600D, BG655D, C4.4...
2765435
KIT-SEAL
621H, 623H, 627H, 938H, 963D, IT38H
621H, 623H, 627H, 938H, 963D, IT38H
2875828
KIT-SEAL
963D
963D
2259611
KIT-SEAL
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 725, 730, 730C, 740, 740B, 770, 772, 928HZ, 930G, 938H, 950H, 962H, 963D, 966H, 972H, IT38H, IT62H
621H, 621K, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 725, 730, 730C, 740, 740B, 770, 772, 928HZ, 930G, 938H, 950H, 962H, 963D, 966H, 972H, IT38H, IT62H
2876610
KIT-SEAL
963D, PL61
963D, PL61
3110662
KIT-SEAL
527, 963D, D5HTSK II
527, 963D, D5HTSK II
3041144
KIT-COVER
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
3933608
KIT-HYD CYLINDER SEAL
D3K XL, D4K XL, D5K LGP
D3K XL, D4K XL, D5K LGP
3809484
KIT-HYD CYLINDER SEAL
D3K XL, D4K XL, D5K LGP
D3K XL, D4K XL, D5K LGP
3030464
KIT-BEARING
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
3030462
KIT-SEAL
D4K XL, D4K2 XL, D5K LGP, D5K2 XL
D4K XL, D4K2 XL, D5K LGP, D5K2 XL
2495665
KIT-BEARING
D3K XL, D4K XL, D5K LGP
D3K XL, D4K XL, D5K LGP