KIT-DT GASKET 2566794 - Caterpillar

5P3519 PISTON RING GROOVE GAUGEConnecting Rods And Pistons
Use the 5F9059 Piston Ring Expander to remove or install piston rings.Use the 5P3524 Piston Ring Compressor to install pistons into cylinder block.Tighten the connecting rod bolts in the step sequence that follows:1. Put 2P2506 Thread Lubricant on bolt threads and contact surfaces of nut and cap.2. Tighten all bolts to 40 4 N m (30 3 lb. ft.).3. Put a mark on each nut and end of bolt.4. Tighten each nut 60 5° from the mark.The connecting rod bearings fit tightly in the bore in the rod. If bearing joints or backs are worn (fretted), check bore size. This can be an indication of wear because of a loose fit.Connecting Rod And Main Bearings
Connecting rod bearings are available with 0.25 mm (.010 in.) and 0.51 mm (.020 in.) smaller inside diameter than the original size bearings. These bearings are for crankshafts that have been "ground" (made smaller than the original size).Main bearings are available with 0.25 mm (.010 in.) and 0.51 mm (.020 in.) smaller inside diameter than the original size bearings. These bearings are for crankshafts that have been "ground" (made smaller than the original size).Main bearings are also available with a larger outside diameter than the original size bearings. These bearings are for cylinder blocks that have had the bore for the main bearings "bored" (made larger than the original size). The size available is 0.25 mm (.010 in.) larger outside diameter than the original size bearings.Cylinder Block
The bore in the block for main bearings can be checked with the main bearings caps installed without bearings. Tighten the nuts that hold the caps to the torque shown in the SPECIFICATIONS. Alignment error in the bore must not be more than 0.08 mm (.003 in.). Special Instruction Form No. SMHS7606 gives instructions for the use of 1P4000 Line Boring Tool Group for alignment of the main bearing bores. The 1P3537 Dial Bore Gauge Group can be used to check the size of the bores. Special Instruction Form No. GMG00981 is with the group.
1P3537 DIAL BORE GAUGE GROUPFlywheel And Flywheel Housing
8S2328 Dial Indicator Group.Heat the ring gear to install it. Do not heat to more than 204° C (400° F). Install the ring gear so the side with the largest chamfer is next to the starter pinion when the flywheel is installed.Face Run Out (axial eccentricity) of the Flywheel Housing
If any method other than given here is used, always remember bearing clearance must be removed to get correct measurements.
8S2328 DIAL INDICATOR GROUP INSTALLED
CHECKING FACE RUNOUT OF THE FLYWHEEL HOUSING
A. Bottom. B. Right side. C. Top. D. Left side.1. Fasten a dial indicator to the crankshaft flange so the anvil of the indicator will touch the face of the flywheel housing.2. Put a force on the crankshaft toward the rear before the indicator is read at each point.3. With dial indicator set at 0.0 mm (.000 in.) at location (A), turn the crankshaft and read the indicator at