KIT-FASTENER 2596749 - Caterpillar

Illustration 13 g00562570
Left Side View
Attach the following parts to each side of the four gussets. Hand tighten the bolts.
One 7I-3968 Bar (8)
One 2Q-7971 Bar (9)
Two 5D-4661 Hard Washers (10)
Two 8T-4649 Bolts (11)
Adjust the 7I-3968 Bars (8) for a 19 5 mm (0.75 0.20 inch) clearance between the bars and the wheel. Fully tighten each bolt.Installation of the Side Cleaner Bars
Illustration 14 g00561935
Right Side View (M) 1095.8 3 mm (43.1 0.1 inch) (N) 838.3 3 mm (33.0 0.1 inch) (P) 580.8 3 mm (22.9 0.1 inch) (Q) 323.3 3 mm (12.7 0.1 inch) (R) 61.3 3 mm (2.4 0.1 inch) (S) 12 mm (0.5 inch) bevel weld in four places (T) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in four placesNote: Complete the steps 1 through 4 for each side cleaner bar (2) .
Locate the gussets. Weld the four 136-3841 Gussets (12) to the cleaner bar (T) .
Locate the bars. Weld the four 2Q-7973 Bars (6) to the bottom of the gussets and to the cleaner bar (S) .
Illustration 15 g00562407
Right Side View
Attach the following parts to the bottom of each of the four bars. Hand tighten the bolts.
One 7I-3968 Bar (8)
One 2Q-7971 Bar (9)
Two 5D-4661 Hard Washers (10)
Two 8T-4649 Bolts (11)
Adjust the 7I-3968 Bars for a 32 5 mm (1.2 0.2 inch) clearance between the bars and the wheel. Fully tighten each bolt.Installation of the Rear Cleaner Bar
Illustration 16 g00561933
(A) 919.5 3.0 mm (36.2 0.1 inch) (B) 1177 3 mm (46.3 0.1 inch) (C) 578.1 3.0 mm (22.8 0.1 inch) (D) 592 3 mm (23.3 0.1 inch) (E) weld with a 1.5 mm (0.06 inch) penetration in two places (F) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in two places (G) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in two places around the bar (H) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in eight places (J) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in two places on both sides of the gusset (T) 12 mm (0.5 inch) fillet weld with 1.5 mm (0.06 inch) penetration in four places (U) 2194.5 3.0 mm (86.4 0.1 inch) (V) 1937 3 mm (76.3 0.1 inch) (W) 1679.5 3.0 mm (66.1 0.1 inch) (X) 1422 3 mm (55.9 0.1 inch) (Y) 404.5 3.0 mm (15.9 0.1 inch) (Z) 662 3 mm (26.1 0.1 inch)Note: Complete the steps 1 through 6 for each side of the rear cleaner bar (3) .
Illustration 17 g00562507
Sections from Illustration 15 (Z) 12 mm (0.5 inch) bevel weld in four places
Locate the gussets. Weld the two large 136-4606 Gussets (13) to the cleaner bar, as shown.
Locate the gussets. Weld the two