KIT-BRAKE REPAIR 2884085 - Caterpillar

Table 2
FMI 03 Troubleshooting
Troubleshooting Test Steps Values Results
1. Check The Signal Circuit For A Short
A. Turn the key start switch and disconnect switch OFF.
B. Disconnect the harness connectors from the Display Module.
C. Disconnect the action alarm from the machine harness.
D. At the connector for the Display Module, measure the resistance between the action alarm contact and all sources for +battery.
Each value is greater than 5K Ω. OK - Each value is greater than 5K Ω.
Proceed to Test Step 2.
NOT OK - Resistance is less than 5 Ω, a short exists in the signal circuit.
Repair: Repair or replace machine harness.
Note: A resistance that is greater than 5 Ω but less than 5K Ω would indicate a loose or corroded connection in the circuit. A resistance value that is greater than 5K Ω would indicate an open in the circuit.
Proceed to Test Step 2.
2. Check If The Diagnostic Code Remains
A. Reconnect all harness connectors. Return machine to normal operating condition.
B. Turn the key start switch and the disconnect switch ON.
C. Clear all diagnostic codes.
D. Operate the machine.
E. Stop the machine and engage the safety lock lever.
F. Check if the diagnostic code is active.
The diagnostic code is no longer present. OK - The diagnostic code does not exist at this time. The initial diagnostic code may have been caused by poor electrical connection or short at one of the harness connections. Resume machine operation.
STOP.
NOT OK - The diagnostic trouble code has not been corrected. If the diagnostic code has not been corrected after performing the procedure a second time, the Display Module may require replacement.
Prior to replacing the Display Module, always contact the Technical Communicator at your dealership for possible consultation with Caterpillar. This consultation may affect repair time.
STOP.
Table 3
FMI 05 Troubleshooting
Troubleshooting Test Steps Values Results
1. Check The Alarm
A. Turn the key start switch and the disconnect switch OFF.
B. Disconnect the alarm from the machine harness.
C. At the alarm's harness connector, place a jumper wire between contact 1 and contact 2.
D. Turn the key start switch and the disconnect switch ON. Do Not start the engine.
The FMI 05 diagnostic code changes to an FMI 06 after the jumper wire is installed. OK - The harness is correct. The FMI 05 diagnostic code changes to an FMI 06 when the jumper wire is installed. The alarm has failed.
Repair: Replace the alarm.
Proceed to Test Step 3.
NOT OK - The diagnostic code remains active.
Proceed to Test Step 2.
2. Check The Harness For An Open
A. Turn the key start switch and the disconnect switch OFF.
B. Disconnect the harness connectors from the Display Module.
C. The jumper wire that was installed in the previous test step remains in place.
D. At the machine harness connector for the Display Module, measure the resistance between the signal contact and ground contact.
Each reading is less than 5 Ω. OK - The reading is less than 5 Ω. The harness is correct.
Proceed to Test Step 3.
NOT OK - The reading is greater than 5 KΩ. There is a circuit open in the