KIT-PIN 3313498 - Caterpillar

REBE6637-01
16Feb2011
(Revised 23May2011)
U-61
A-49
D-54
O-57
TM-6
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL LINES ON CERTAIN C32 MARINE ENGINES
1274 1261 1712 PI10842
This Program must be administered as soon as possible.When reporting the repair, use "PI10842" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10842" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 16 February 2011 Service Letter. Changes have been made to the Affected Product, Parts Needed, Service Claims Allowances, and Rework Procedure.
PROBLEM
The existing fuel lines on certain C32 Marine Engines can develop leaks which can become a potential fire hazard and may, in conjunction with other factors or circumstances, result in a risk of personal injury or death.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C32 RNY00786-00787, 792, 794, 796, 798, 831, 843, 856, 873, 894, 900, 905, 919, 927
*******Group 2*******
C32 RNX00351
RNY00795, 832, 850-851, 868, 879, 885, 922, 926, 964, 970, 978, 981-982, 992, 1025-1027
*******Group 3*******
C32 RNY00791, 797, 799, 802, 823, 834, 872, 886, 889-891, 899, 904, 918, 925, 983, 994-995
*******Group 4*******
C32 RNX00293-00296
RNY00793, 803, 827, 833, 845-846, 852-853, 876-877, 887, 971-972, 974, 976-977, 979, 1003, 1023
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
6 1P1376 CONNECTOR-STOR
5 4L6454 BOLT
3 4L6459 BOLT
1 4P7581 CLIP-LADDER
14 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 5V9221 SPACER
1 6D3479 CLIP
2 6V3917 SEAL-O-RING
4 6V8189 NUT-FULL
1 6V8632 ADAPTER-STR
16 6V8801 NUT
1 6V9852 ADAPTER-ELBOW
3 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8M0505 ADAPTER-STR
1 8S0023 CLIP
1 8S0024 CLIP
1 8T0315 SEAL-O-RING-ORFS
1 8T1686 ADAPTER-ELBOW
5 8T1887 CLIP
5 8T1888 CLIP
3 8T1889 CLIP-2 PIECE
3 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
1 8T4223 WASHER-HARD
24 8T4896 WASHER-HARD
4 9B7237 BOLT
1 9M4136 SPACER
2 9S8005 PLUG-STOR
1 0908635 SPACER
1 1220450 GROMMET
1 1293172 STUD-BOLT
1 1569791 CONNECTOR-ORFS
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
3 2287090 SEAL-O-RING-ORFS
2 2287091 SEAL-O-RING-ORS
1 2314708 SEAL-O-RING
4 2373759 STUD-BOLT
5 2385080 SEAL-O-RING-STOR
1 2971456 BRACKET
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
5 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648552 TUBE AS-FUEL
1 3648677 HOSE AS-FUEL
1 3648678 TUBE AS-FUEL
1 3649371 HOSE AS-FUEL
1 3650505 HOSE AS-FUEL
1 3650657 HOSE AS-FUEL
1 3655173 BRACKET AS
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3688869 HOSE AS-FUEL
1 3689037 HOSE AS-FUEL
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
6 1P1376 CONNECTOR-STOR
4 4L6454 BOLT
3 4L6459 BOLT
1 4L9337 BOLT
12 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 5V9221 SPACER
3 6D3479 CLIP
2 6V3917 SEAL-O-RING
4 6V8189 NUT-FULL
1 6V8632 ADAPTER-STR
15 6V8801 NUT
1 6V8988 ADAPTER-ELBOW
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8M0505 ADAPTER-STR
1 8T0315 SEAL-O-RING-ORFS
1 8T1686 ADAPTER-ELBOW
5 8T1887 CLIP
5 8T1888 CLIP
2 8T1889 CLIP-2 PIECE
2 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
1 8T4223 WASHER-HARD
20 8T4896 WASHER-HARD
2 9B7237 BOLT
1 9M4136 SPACER
2 9S8005 PLUG-STOR
1 0908635 SPACER
1 1293172 STUD-BOLT
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
2 2287090 SEAL-O-RING-ORFS
2 2287091 SEAL-O-RING-ORS
1 2314708 SEAL-O-RING
2 2373759 STUD-BOLT
5 2385080 SEAL-O-RING-STOR
1 2971456 BRACKET
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
5 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648552 TUBE AS-FUEL
1 3648678 TUBE AS-FUEL
1 3649371 HOSE AS-FUEL
1 3649372 HOSE AS
1 3650506 HOSE AS-FUEL
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3689037 HOSE AS-FUEL
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
6 1P1376 CONNECTOR-STOR
3 4L6454 BOLT
3 4L6459 BOLT
1 4L9337 BOLT
2 5C9563 SPACER
10 5P1075 WASHER-HARD
1 5P2424 BOLT
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 5V9221 SPACER
1 6D3479 CLIP
2 6V3917 SEAL-O-RING
2 6V8189 NUT-FULL
1 6V8722 ADAPTER-ELBOW
13 6V8801 NUT
1 6V8982 ADAPTER-ELBOW
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8M0505 ADAPTER-STR
2 8S0023 CLIP
2 8S0024 CLIP
1 8T0315 SEAL-O-RING-ORFS
1 8T1686 ADAPTER-ELBOW
4 8T1887 CLIP
4 8T1888 CLIP
2 8T1889 CLIP-2 PIECE
2 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
1 8T4223 WASHER-HARD
20 8T4896 WASHER-HARD
2 9B7237 BOLT
1 9M4136 SPACER
1 9R5008 SPACER
2 9S8005 PLUG-STOR
2 1220450 GROMMET
1 1293172 STUD-BOLT
1 1470323 STUD-BOLT
1 1542302 SPACER
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
2 2287090 SEAL-O-RING-ORFS
4 2287091 SEAL-O-RING-ORS
1 2314708 SEAL-O-RING
4 2373759 STUD-BOLT
5 2385080 SEAL-O-RING-STOR
1 2971456 BRACKET
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
2 3537956 GROMMET
4 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645895 HOSE AS-FUEL
1 3645897 TUBE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648546 HOSE AS-FUEL
1 3648549 HOSE AS-FUEL
1 3648550 HOSE AS-FUEL
1 3655597 HOSE AS-FUEL
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
6 1P1376 CONNECTOR-STOR
4 4L6454 BOLT
3 4L6459 BOLT
1 4L9337 BOLT
1 5C9563 SPACER
14 5P1075 WASHER-HARD
4 5P4116 WASHER-HARD
4 5S7379 BOLT
1 6D3479 CLIP
2 6V3917 SEAL-O-RING
4 6V8189 NUT-FULL
1 6V8722 ADAPTER-ELBOW
16 6V8801 NUT
1 6V8982 ADAPTER-ELBOW
2 7V6571 GROMMET
3 7X0288 BOLT
1 7X0732 WASHER-HARD
1 8M0505 ADAPTER-STR
2 8S0023 CLIP
2 8S0024 CLIP
1 8T0315 SEAL-O-RING-ORFS
1 8T1686 ADAPTER-ELBOW
4 8T1887 CLIP
4 8T1888 CLIP
3 8T1889 CLIP-2 PIECE
3 8T1890 CLIP-2 PIECE
1 8T2502 BOLT
21 8T4896 WASHER-HARD
3 9B7237 BOLT
1 9M4136 SPACER
1 9R5008 SPACER
2 9S8005 PLUG-STOR
2 1220450 GROMMET
1 1293172 STUD-BOLT
1 1470323 STUD-BOLT
1 1542302 SPACER
1 1700610 STUD-BOLT
6 2147568 SEAL-O-RING-STOR
2 2287090 SEAL-O-RING-ORFS
2 2287091 SEAL-O-RING-ORS
1 2314708 SEAL-O-RING
4 2373759 STUD-BOLT
5 2385080 SEAL-O-RING-STOR
1 2971456 BRACKET
2 3256994 CLIP-HALF SLOT
2 3256995 CLIP-HALF TAB
1 3537953 GROMMET
2 3537956 GROMMET
4 3537957 GROMMET
1 3644034 MANIFOLD-FUEL
1 3645893 HOSE AS-FUEL
1 3645897 TUBE AS-FUEL
1 3645898 HOSE AS-FUEL
2 3645899 HOSE AS-FUEL
1 3648546 HOSE AS-FUEL
1 3648549 HOSE AS-FUEL
1 3648550 HOSE AS-FUEL
1 3659874 HOSE AS-FUEL
1 3678542 BRACKET AS
1 3678637 HOSE AS-FUEL
1 3679987 BRACKET
1 3689038 BRACKET AS
1 3689039 BRACKET AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the existing fuel lines