3496064 KIT-SEAL Caterpillar parts
262D, 272D, 272D XHP, 277D, 279D, 299D, 299D XHP, 450E, 450F, 525C, 525D, 535C, 535D, 545C, 545D, 555D, 824K, 825K, 826K, 924K, 930K, 938K
Rating:
Alternative (cross code) number:
CA3496064
349-6064
3496064
CA3496064
349-6064
3496064
Weight: 0.01 pounds 0 kg.
BACKHOE LOADER, WHEEL SKIDDER,
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Compatible equipment models: 3496064:
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     4C-5593     Anti-Seize Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
Install the correct cylinder head gasket on the cylinder block.
Illustration 1 g01132970
Illustration 2 g00950659
Attach a suitable lifting device to cylinder head (10) . The weight of cylinder head (10) is approximately 227 kg (500 lb). Position cylinder head (10) on the engine block.
Lubricate the bolt threads, the underside of the bolt heads, and the washers on Bolt (1) through Bolt (26) with Tooling (A) prior to assembly.
Install bolts (9) . Refer to Step 6 for the correct tightening procedure.Note: Refer to Reuse and Salvage Guideline, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines" for reuse criteria of cylinder head bolts.
Tighten the cylinder head bolts according to the following procedure:
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence for an additional 120 5 degrees (1/3 turn).
Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence for an additional 120 5 degrees (1/3 turn).
Tighten Bolt (27) through Bolt (34) in a numerical sequence to a torque of 55 10 N m (41 7 lb ft).
Install the cover for water regulator housing (14) .
Connect tube assembly (15) .
Connect hose assemblies (11) , (12) , (13) , and (16) .
Illustration 3 g01132968
Connect harness assembly (8) .
Install bolts (7) .
Illustration 4 g01132963
Install the bracket assembly and fuel filter base (4) .
Install oil level gauge tube (2) .
Connect harness assemblies (3) and (5) (not shown).
Connect hose assemblies (1) and (6) .
Fill the coolant system. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".End By:
Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     4C-5593     Anti-Seize Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
Install the correct cylinder head gasket on the cylinder block.
Illustration 1 g01132970
Illustration 2 g00950659
Attach a suitable lifting device to cylinder head (10) . The weight of cylinder head (10) is approximately 227 kg (500 lb). Position cylinder head (10) on the engine block.
Lubricate the bolt threads, the underside of the bolt heads, and the washers on Bolt (1) through Bolt (26) with Tooling (A) prior to assembly.
Install bolts (9) . Refer to Step 6 for the correct tightening procedure.Note: Refer to Reuse and Salvage Guideline, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines" for reuse criteria of cylinder head bolts.
Tighten the cylinder head bolts according to the following procedure:
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence for an additional 120 5 degrees (1/3 turn).
Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 170 10 N m (125 7 lb ft).
Place a mark on Bolt (1) through Bolt (26) . Rotate Bolt (1) through Bolt (26) in a numerical sequence for an additional 120 5 degrees (1/3 turn).
Tighten Bolt (27) through Bolt (34) in a numerical sequence to a torque of 55 10 N m (41 7 lb ft).
Install the cover for water regulator housing (14) .
Connect tube assembly (15) .
Connect hose assemblies (11) , (12) , (13) , and (16) .
Illustration 3 g01132968
Connect harness assembly (8) .
Install bolts (7) .
Illustration 4 g01132963
Install the bracket assembly and fuel filter base (4) .
Install oil level gauge tube (2) .
Connect harness assemblies (3) and (5) (not shown).
Connect hose assemblies (1) and (6) .
Fill the coolant system. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".End By:
Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Cat SIS web machinery list:
Parts kit Caterpillar catalog:
3645145
KIT-WASHER
120M 2, 2384C, 2484C, 2570C, 2670C, 312E, 312E L, 314E CR, 314E LCR, 316E L, 318E L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 3...
120M 2, 2384C, 2484C, 2570C, 2670C, 312E, 312E L, 314E CR, 314E LCR, 316E L, 318E L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 3...
3601978
KIT-BEARING
120M, 120M 2, 12M, 2384C, 2470C, 2484C, 2570C, 2670C, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D L, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 329E L,...
120M, 120M 2, 12M, 2384C, 2470C, 2484C, 2570C, 2670C, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D L, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 329E L,...
3601564
KIT-BEARING
120M, 120M 2, 12M, 2384C, 2470C, 2484C, 2570C, 2670C, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D L, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 329E L,...
120M, 120M 2, 12M, 2384C, 2470C, 2484C, 2570C, 2670C, 320D GC, 320D L, 320D2, 320D2 GC, 320D2 L, 320E, 320E L, 320E LN, 320E LRR, 320E RR, 323D L, 323D2 L, 323E L, 324E, 324E L, 324E LN, 329E, 329E L,...
2027897
KIT-SEAL
312B L, 312C, 312D, 312E, 315B L, 315C, 315D L, 316E L, 317B LN, 318B, 318C, 319C, 319D, 319D LN, 320C, 320E, 320E L, 320E LN, 322C, 323D L, 323D LN, 323E L, 324D LN, 325C, 325D L, 924K, 930K, 938G, 9...
312B L, 312C, 312D, 312E, 315B L, 315C, 315D L, 316E L, 317B LN, 318B, 318C, 319C, 319D, 319D LN, 320C, 320E, 320E L, 320E LN, 322C, 323D L, 323D LN, 323E L, 324D LN, 325C, 325D L, 924K, 930K, 938G, 9...
2618566
KIT-HYD CYLINDER SEAL
525C, 535C, 545C, D6M, D6N
525C, 535C, 545C, D6M, D6N
3769012
KIT-HYD CYLINDER SEAL
345B II, 345B L, 345C L, 525B, 525C, 535B, 535C, 545, 545C, 924F, 980G, 980G II, 980H, D6R III
345B II, 345B L, 345C L, 525B, 525C, 535B, 535C, 545, 545C, 924F, 980G, 980G II, 980H, D6R III
1934640
KIT-SPIDER & BEARING
924F, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 928HZ, 930G, 930K, 938H, 938K, IT24F, IT28G, IT38H
924F, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 928HZ, 930G, 930K, 938H, 938K, IT24F, IT28G, IT38H
1597457
KIT-THIN DISC
924K, 928G, 928HZ, 930G, 930K, IT28F, IT28G
924K, 928G, 928HZ, 930G, 930K, IT28F, IT28G
1177799
KIT-SEAL
120M, 12M, 140M, 140M 2, 14M, 160M, 160M 2, 16M, 24H, 24M, 525B, 525C, 535B, 535C, 545, 545C, 814F, 814F II, 815F, 815F II, 816F, 816F II, 824G, 824G II, 824H, 824K, 825G, 825G II, 825H, 825K, 826G, 8...
120M, 12M, 140M, 140M 2, 14M, 160M, 160M 2, 16M, 24H, 24M, 525B, 525C, 535B, 535C, 545, 545C, 814F, 814F II, 815F, 815F II, 816F, 816F II, 824G, 824G II, 824H, 824K, 825G, 825G II, 825H, 825K, 826G, 8...
6E6599
KIT-BIAS PISTON
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12K, 135H, 135H NA, 140H, 140K, 140K 2, 160H, 160K, 5130, 5130B, 515, 5230B, 525, 525B, 525C, 535B, 535C, 545, 545C, 950G, 950G II, 950H, 950K, 962G, 9...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12K, 135H, 135H NA, 140H, 140K, 140K 2, 160H, 160K, 5130, 5130B, 515, 5230B, 525, 525B, 525C, 535B, 535C, 545, 545C, 950G, 950G II, 950H, 950K, 962G, 9...
6E6602
KIT-PISTON CONTROL
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12K, 135H, 135H NA, 140H, 140K, 140K 2, 160H, 160K, 5130, 5130B, 515, 5230B, 525, 525B, 525C, 535B, 535C, 545, 545C, 950G, 950G II, 950H, 950K, 962G, 9...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12K, 135H, 135H NA, 140H, 140K, 140K 2, 160H, 160K, 5130, 5130B, 515, 5230B, 525, 525B, 525C, 535B, 535C, 545, 545C, 950G, 950G II, 950H, 950K, 962G, 9...
1458867
KIT-GAS ASSIST
515, 525, 525B, 525C, 535B, 535C, 545, 545C, 824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 836G, 836H, 950G, 950G II, 950H, 962G, 962G II, 962H, 966G, 966G II, 966H, 972G, 972G II, 97...
515, 525, 525B, 525C, 535B, 535C, 545, 545C, 824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 836G, 836H, 950G, 950G II, 950H, 962G, 962G II, 962H, 966G, 966G II, 966H, 972G, 972G II, 97...
2015242
KIT-SEAL
450E, 613G, 735, 735B, 740, 740B, 844, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 928HZ, 930G, 930K, 938K, 990 II, IT28G
450E, 613G, 735, 735B, 740, 740B, 844, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 928HZ, 930G, 930K, 938K, 990 II, IT28G
2999068
KIT-VALVE
450E, 450F
450E, 450F
3247165
KIT-SEAL
450E
450E
3260496
KIT-SEAL
450E
450E
3385289
KIT-DETENT
450E, 450F
450E, 450F
3385290
KIT-DETENT
450E, 450F
450E, 450F
3375100
KIT-SEAL
450E, 450F
450E, 450F
3375099
KIT-SEAL
450E, 450F
450E, 450F
3484588
KIT-FASTENER
450E, 450F
450E, 450F
3484587
KIT-FASTENER
450E, 450F
450E, 450F