3662203 KIT-EXCITER Caterpillar parts
3406C, 3456, C15 I6, C18 I6, C6.6, C9
Rating:
Alternative (cross code) number:
CA3662203
366-2203
3662203
CA3662203
366-2203
3662203
Weight: 18 pounds 8 kg.
GENERATOR SET,
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 339-9352 Inj. Sys Cap Kit 1
265-2256 Wipers 1
C 312-3204 Brush 1 Note: When Tooling (B) is removed, be careful to prevent contamination.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01410032
If necessary, install new O-ring seals (10) and (11) onto electronic unit injector (8). Apply clean engine oil to O-ring seals (10) and (11).
Illustration 2 g02087670
Illustration 3 g03372119
Illustration 4 g03372132
Apply clean engine oil.
Check the cleanliness of the sealing surface for the unit injector in the cylinder head. If necessary, use Tooling (C) to clean the sealing cone on the unit injector.
Install electronic unit injector (8). Tighten bolt (9) to a torque of 30 - 50 N m (22 - 38 lb ft).
Loosen bolt (9).
Replace external O-ring seals on quill tube assembly (5). Apply clean engine oil to Area (X). Install quill tube assembly (5).Note: Do not allow the quill tube assembly (5) to contact any part of the engine while assembling.
Install new bolts (4) and (6) hand-tight.
Tighten bolt (9) to a torque of 10 N m (89 lb in).
Evenly tighten bolts (4) to a torque of 20 N m (177 lb in) in increments no greater than 90 degrees. Evenly tighten bolts (6) to a torque of 20 N m (177 lb in) in increments no greater than 90 degrees.
Tighten injector bolt (9) to a torque of 100 20 N m (74 15 lb ft).
Evenly tighten bolts (4) to a torque of 40 5 N m (30 4 lb ft) in increments no greater than 45 degrees. Evenly tighten bolts (6) to a torque of 40 5 N m (30 4 lb ft) in increments no greater than 45 degrees.
Connect harness assembly (7) onto electronic unit injector (8).
Illustration 5 g02087086
Connect harness assembly (2). Replace the O-ring seals on both ends of tube assembly (1). Install tube assembly (1). Install the washer and bolt (3).
Perform “fuel rail leakage - check”. Refer to Testing and Adjusting, KENR5397, "Fuel Rail Leakage - Check".End By:
Install the valve cover. Refer to Disassembly and Assembly, "Valve Cover - Remove and Install".
Table 1
Required Tools
Tool Part Number Part Description Qty
B 339-9352 Inj. Sys Cap Kit 1
265-2256 Wipers 1
C 312-3204 Brush 1 Note: When Tooling (B) is removed, be careful to prevent contamination.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01410032
If necessary, install new O-ring seals (10) and (11) onto electronic unit injector (8). Apply clean engine oil to O-ring seals (10) and (11).
Illustration 2 g02087670
Illustration 3 g03372119
Illustration 4 g03372132
Apply clean engine oil.
Check the cleanliness of the sealing surface for the unit injector in the cylinder head. If necessary, use Tooling (C) to clean the sealing cone on the unit injector.
Install electronic unit injector (8). Tighten bolt (9) to a torque of 30 - 50 N m (22 - 38 lb ft).
Loosen bolt (9).
Replace external O-ring seals on quill tube assembly (5). Apply clean engine oil to Area (X). Install quill tube assembly (5).Note: Do not allow the quill tube assembly (5) to contact any part of the engine while assembling.
Install new bolts (4) and (6) hand-tight.
Tighten bolt (9) to a torque of 10 N m (89 lb in).
Evenly tighten bolts (4) to a torque of 20 N m (177 lb in) in increments no greater than 90 degrees. Evenly tighten bolts (6) to a torque of 20 N m (177 lb in) in increments no greater than 90 degrees.
Tighten injector bolt (9) to a torque of 100 20 N m (74 15 lb ft).
Evenly tighten bolts (4) to a torque of 40 5 N m (30 4 lb ft) in increments no greater than 45 degrees. Evenly tighten bolts (6) to a torque of 40 5 N m (30 4 lb ft) in increments no greater than 45 degrees.
Connect harness assembly (7) onto electronic unit injector (8).
Illustration 5 g02087086
Connect harness assembly (2). Replace the O-ring seals on both ends of tube assembly (1). Install tube assembly (1). Install the washer and bolt (3).
Perform “fuel rail leakage - check”. Refer to Testing and Adjusting, KENR5397, "Fuel Rail Leakage - Check".End By:
Install the valve cover. Refer to Disassembly and Assembly, "Valve Cover - Remove and Install".
Caterpillar SIS machinery equipment:
Caterpillar SIS
C13 Generator Set KJE00001-UP »
366-2203
EXCITER AS
C7.1 D135,D150,D175 Generator Set TXR00001-UP »
366-2203
EXCITER AS
C7.1 D135,D150,D175,D200 Generator Set WG300001-UP »
366-2203
EXCITER AS
C9 Generator Set NTX00001-UP »
366-2203
EXCITER AS
C15 I6 Generator Set T3300001-UP »
366-2203
EXCITER AS
C13 Generator Set T3200001-UP »
366-2203
EXCITER AS
C18 Generator Set T3500001-UP »
366-2203
EXCITER AS
C18 Generator Set T3400001-UP »
366-2203
EXCITER AS
C7.1 XQ200 Generator Set MRP00001-UP »
366-2203
EXCITER AS
C6.6 Generator Set LC600001-UP »
366-2203
EXCITER AS
C15 Lean I6 Generator Set NAP00001-UP »
366-2203
EXCITER AS
C18 Lean I6 Generator Set NAW00001-UP »
366-2203
EXCITER AS
C7.1 Generator Set D175, D150, D135, and D125 ETG00001-UP »
366-2203
EXCITER AS
C9 Generator Set NGP00001-UP »
366-2203
EXCITER AS
Caterpillar parts catalog:
Parts kit Caterpillar catalog:
2436716
KIT-BEARING
12H, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 160M, 160M 2, 160M 3, 160M 3 AWD, 2290, 2390, 2391, 2491, 2590, 2864C, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 3...
12H, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 160M, 160M 2, 160M 3, 160M 3 AWD, 2290, 2390, 2391, 2491, 2590, 2864C, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 3...
7N7807
KIT-OUTPUT TERMINAL
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
7N7808
KIT-RELAY TERMINAL
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
120H, 120H NA, 12H, 12H NA, 135H, 135H NA, 140H, 140H NA, 140K, 14H NA, 160H, 160H NA, 160K, 215, 229, 245, 3116, 3126, 3126B, 3176B, 3176C, 3196, 3208, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3...
1028803
KIT-RECEPTACLE
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
3N3763
KIT-TERMINAL
1090, 1140, 1190, 1190T, 120M, 120M 2, 1290T, 12M 2, 12M 3, 12M 3 AWD, 1390, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14H, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 1673C, 1693, 16G, 16H NA, 16M, 215, 229...
1090, 1140, 1190, 1190T, 120M, 120M 2, 1290T, 12M 2, 12M 3, 12M 3 AWD, 1390, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14H, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 1673C, 1693, 16G, 16H NA, 16M, 215, 229...
3764353
KIT-SOLENOID
120M, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 2290, 2390, 2391, 2491, 259...
120M, 12H, 12H ES, 12H NA, 12M, 130G, 140G, 140H, 140H ES, 140H NA, 140M, 143H, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 160M, 163H, 163H NA, 1673C, 16G, 16H, 16H NA, 16M, 2290, 2390, 2391, 2491, 259...
1028806
KIT-RECEPTACLE
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
3261006
KIT-FUEL TRANSFER PUMP
3126E, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 328D LCR, 329D, 329D L, 329D LN, 330C, 330C L, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336...
3126E, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 328D LCR, 329D, 329D L, 329D LN, 330C, 330C L, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336...
20R1423
KIT-ENGINE OVERHAUL
140G, 143H, 160H
140G, 143H, 160H
20R1429
KIT-ENGINE OVERHAUL
966F, 966F II, 972G
966F, 966F II, 972G
20R1473
KIT-ENGINE OVERHAUL
815F, 966F II, 972G
815F, 966F II, 972G
3933585
KIT-ENGINE OVERHAUL
D250E II
D250E II
20R1437
KIT-ENGINE OVERHAUL
D250E II
D250E II