3851748 KIT-ENGINE OVERHAUL Caterpillar parts
3508B, 3508C, 3512, 3512B, 3512C, 3516B, 3516C, C140-16, C27, C32
Rating:
Alternative (cross code) number:
CA3851748
385-1748
3851748
CA3851748
385-1748
3851748
Weight: 3 pounds 1 kg.
GEN SET ENGINE, PETROLEUM GEN SET,
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2024-03-18
2023-07-17
2022-09-07
2018-10-23
2018-01-05
Compatible equipment models: 3851748:
Information:
Introduction
This special instruction provides necessary information that is needed to repair plastic fuel tanks. Repair of black plastic fuel tanks requires a flame treating of the damaged area. Other plastic fuel tanks do not require a flame treating of the damaged area.Required Parts
Table 1
Required Parts for 1U-8118 Repair Kit
Part Number Description Quantity
1U-8119 Sealant 1
1U-8120 Cloth 305 mm × 305 mm (12 inch × 12 inch) 1 Repair Procedure
Drain all the fuel from the tank.Note: If the fuel tank is not black polyethylene, the tank can be drained to a level that is below the damaged area. The level should be low enough that the fuel will not splash into the damaged area during repair. Fuel should not be in the damaged area for a minimum of 10 hours after repair.Note: Proceed to step 3 if the tank is not black.
Personal injury or death can result from an explosion.Applying heat to a tank which has held flammable liquids, even when empty, can result in residual flammable liquid or vapor igniting with explosive force.Do not weld or flame cut on any tank that has held flammable liquid without taking the proper precautions such as filling the tank with either carbon dioxide or water.Please refer to Special Instruction, REHS1841, "General Welding Procedures".
If the tank is black, the tank should be prepared for safe welding.Note: An empty fuel tank cannot be cleaned sufficiently to ensure that all the flammable vapors have been removed. Vapors remain even after cleaning with steam, or washing with a caustic solution. The tank can be filled with carbon dioxide, or the tank can be filled with water.
Fill the tank with carbon dioxide.To fill the tank with carbon dioxide, plug all the openings in the tank except the filler hole. Fill the tank with carbon dioxide from a CO2 fire extinguisher. Then, cover the filler hole to keep the carbon dioxide in the tank. After filling the tank with carbon dioxide, the repairs can be made by using the proper welding practices.
Fill the tank with water.To fill the tank with water, plug all the openings in the tank except the filler hole. Fill the tank with water. Fill the tank to the top of the filler hole. The tank should be kept full to ensure that there is no space for the collection of vapors. After filling the tank with water, the repairs can be made by using the proper welding practices.
Lightly sand the damaged area. Wash the damaged area with warm water.Note: Proceed to step 5 if the tank is not black.
Black tanks require a flame treating. Treat at least a 101.6 mm (4 inch) band around the damaged area.
Use a butane hand torch that is equipped with a needle burner. Allow the torch to warm up for two or three minutes.
Rapidly brush the flame across the damaged spot and the surrounding area. Use the portion of the flame that is 12.7 mm (0.5 inch) beyond the visible blue tip.Care must be taken to prevent the
This special instruction provides necessary information that is needed to repair plastic fuel tanks. Repair of black plastic fuel tanks requires a flame treating of the damaged area. Other plastic fuel tanks do not require a flame treating of the damaged area.Required Parts
Table 1
Required Parts for 1U-8118 Repair Kit
Part Number Description Quantity
1U-8119 Sealant 1
1U-8120 Cloth 305 mm × 305 mm (12 inch × 12 inch) 1 Repair Procedure
Drain all the fuel from the tank.Note: If the fuel tank is not black polyethylene, the tank can be drained to a level that is below the damaged area. The level should be low enough that the fuel will not splash into the damaged area during repair. Fuel should not be in the damaged area for a minimum of 10 hours after repair.Note: Proceed to step 3 if the tank is not black.
Personal injury or death can result from an explosion.Applying heat to a tank which has held flammable liquids, even when empty, can result in residual flammable liquid or vapor igniting with explosive force.Do not weld or flame cut on any tank that has held flammable liquid without taking the proper precautions such as filling the tank with either carbon dioxide or water.Please refer to Special Instruction, REHS1841, "General Welding Procedures".
If the tank is black, the tank should be prepared for safe welding.Note: An empty fuel tank cannot be cleaned sufficiently to ensure that all the flammable vapors have been removed. Vapors remain even after cleaning with steam, or washing with a caustic solution. The tank can be filled with carbon dioxide, or the tank can be filled with water.
Fill the tank with carbon dioxide.To fill the tank with carbon dioxide, plug all the openings in the tank except the filler hole. Fill the tank with carbon dioxide from a CO2 fire extinguisher. Then, cover the filler hole to keep the carbon dioxide in the tank. After filling the tank with carbon dioxide, the repairs can be made by using the proper welding practices.
Fill the tank with water.To fill the tank with water, plug all the openings in the tank except the filler hole. Fill the tank with water. Fill the tank to the top of the filler hole. The tank should be kept full to ensure that there is no space for the collection of vapors. After filling the tank with water, the repairs can be made by using the proper welding practices.
Lightly sand the damaged area. Wash the damaged area with warm water.Note: Proceed to step 5 if the tank is not black.
Black tanks require a flame treating. Treat at least a 101.6 mm (4 inch) band around the damaged area.
Use a butane hand torch that is equipped with a needle burner. Allow the torch to warm up for two or three minutes.
Rapidly brush the flame across the damaged spot and the surrounding area. Use the portion of the flame that is 12.7 mm (0.5 inch) beyond the visible blue tip.Care must be taken to prevent the
Cat SIS web machinery list:
Parts kit Caterpillar catalog:
2681964
KIT-SERVICE METER
120H, 12H, 135H, 140H, 160H, 307D, 311D LRR, 312C, 312D, 312D L, 314D LCR, 315C, 315D L, 318C, 319C, 319D, 319D L, 320C, 320D, 320D FM, 320D FM RR, 320D GC, 320D L, 320D LN, 320D LRR, 320D RR, 321D LC...
120H, 12H, 135H, 140H, 160H, 307D, 311D LRR, 312C, 312D, 312D L, 314D LCR, 315C, 315D L, 318C, 319C, 319D, 319D L, 320C, 320D, 320D FM, 320D FM RR, 320D GC, 320D L, 320D LN, 320D LRR, 320D RR, 321D LC...
3017292
KIT-SERVICE METER
140G, 303.5C, 303C CR, 304C CR, 305C CR, 312D, 312D L, 314D LCR, 315D L, 319D LN, 320D, 320D FM, 320D FM RR, 320D L, 320D LRR, 320D RR, 321D LCR, 322C FM, 323D L, 323D LN, 323D SA, 324D FM, 324D FM LL...
140G, 303.5C, 303C CR, 304C CR, 305C CR, 312D, 312D L, 314D LCR, 315D L, 319D LN, 320D, 320D FM, 320D FM RR, 320D L, 320D LRR, 320D RR, 321D LCR, 322C FM, 323D L, 323D LN, 323D SA, 324D FM, 324D FM LL...
2W6082
KIT-DRIVE
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
5N8390
KIT-SEAL & VANE
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
7C5105
KIT-VALVE SEAL
3412, 3412C, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 5230, 5230B, 777D, 784C, 785C, 789C, 793F, 793F AC, 793F CMD, 793F OEM, 795F AC, 797, 797B, C27,...
3412, 3412C, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 5230, 5230B, 777D, 784C, 785C, 789C, 793F, 793F AC, 793F CMD, 793F OEM, 795F AC, 797, 797B, C27,...
9M0402
KIT-GOVERNOR OVERHAUL
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 14H NA, 14M, 160G, 160H, 16...
7C4422
KIT-COVER-FILTER
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, C280-12, C280-16, C280-6, C280-8
2558691
KIT-SEAL
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 797, 797B, 854G, 992G...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 797, 797B, 854G, 992G...
1969531
KIT-BASIC ENGINE REPAIR
3512, 3516, 3516B, 3516C, 5230, 5230B, 785C, 789, 789B, 789C, 789D, 793C, 793D, 994, 994D, G3516, G3516B, G3516C, G3516E, PM3516, PMG3516, PP3516
3512, 3516, 3516B, 3516C, 5230, 5230B, 785C, 789, 789B, 789C, 789D, 793C, 793D, 994, 994D, G3516, G3516B, G3516C, G3516E, PM3516, PMG3516, PP3516
9X1484
KIT-SEAL
120H, 135H, 24H, 30/30, 3116, 3126, 3126B, 3126E, 322C, 322C FM, 325C, 325C FM, 3408E, 3412E, 5110B, 561N, 570B, 580B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 769C, 769D, 771D, 773B, 7...
120H, 135H, 24H, 30/30, 3116, 3126, 3126B, 3126E, 322C, 322C FM, 325C, 325C FM, 3408E, 3412E, 5110B, 561N, 570B, 580B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 69D, 769C, 769D, 771D, 773B, 7...
2606898
KIT-FILM
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516B, 3516C
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516B, 3516C
2263939
KIT-SPRING
3516C, 797, 797B, C27, C32, CG137-12, D10N, D10R, G3408C, G3412, G3508, G3512, G3512B, G3516, G3516B, G3520B, MH3037, MH3049, MH3059, PMG3516, XQC1200, XQC1600
3516C, 797, 797B, C27, C32, CG137-12, D10N, D10R, G3408C, G3412, G3508, G3512, G3512B, G3516, G3516B, G3520B, MH3037, MH3049, MH3059, PMG3516, XQC1200, XQC1600
2568766
KIT-REPAIR
3512B, 3516B, 3516C, 5230, 5230B, 785C, 789B, 789C, 793C, 793D, 994D, 994F
3512B, 3516B, 3516C, 5230, 5230B, 785C, 789B, 789C, 793C, 793D, 994D, 994F
2487439
KIT-SEAL
3516B, 3516C, G3512E, G3516C, G3516E, G3520C, G3520E, XQC1600
3516B, 3516C, G3512E, G3516C, G3516E, G3520C, G3520E, XQC1600
2487446
KIT-BEARING
3516B, 3516C, G3512E, G3516C, G3516E, G3520C, G3520E, XQC1600
3516B, 3516C, G3512E, G3516C, G3516E, G3520C, G3520E, XQC1600
2308255
KIT-HOSE
3606, 3608, 3616
3606, 3608, 3616
2258582
KIT-HOSE
3616
3616
1993824
KIT-REPAIR
3612, 3616, C280-12, C280-16
3612, 3616, C280-12, C280-16
1950379
KIT-MARKER
3412, 3412C, 3508, 3508B, 3508C, 3512, 3512B, 3516, 3516B, G3412, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E, PM3508, PM3512, PM3516, PMG3516, PP3516, SR4, SR4B
3412, 3412C, 3508, 3508B, 3508C, 3512, 3512B, 3516, 3516B, G3412, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E, PM3508, PM3512, PM3516, PMG3516, PP3516, SR4, SR4B
2817750
KIT-MARKER
3508B, 3512B, 3512C, 3516B, 3516C
3508B, 3512B, 3512C, 3516B, 3516C
3566636
KIT-FILM
3406C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C15 I6, C175-16, C175-20, C18, C18 I6, C27, C32, C4.4, C6.6, C9, G3508, G3512, G3516H
3406C, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C15 I6, C175-16, C175-20, C18, C18 I6, C27, C32, C4.4, C6.6, C9, G3508, G3512, G3516H
3566645
KIT-FILM
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C175-16, C18, C27, C32, C9, G3508, G3512
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C15, C175-16, C18, C27, C32, C9, G3508, G3512
3851749
KIT-SERVICE
3508B, 3508C, 3512, 3512B, 3512C, 3516B, 3516C, C140-16, C27, C32
3508B, 3508C, 3512, 3512B, 3512C, 3516B, 3516C, C140-16, C27, C32