KIT-VALVE 3860589 - Caterpillar

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-0510 Driver Group 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01205958
Illustration 2 g00604752
Apply clean engine oil to sleeve bearings (10). Use Tooling (B) to install sleeve bearings (10) to body (3).
Position the joints in sleeve bearings (10) for 45 15 degrees from the center of the bearing bore. See Item (11) in Illustration 2.
Illustration 3 g01206054
Install sleeve bearings (10) to a depth of 1.5 0.5 mm (0.06 0.02 inch) in body (3). See Item (12) in Illustration 3.After installing sleeve bearings (10), measure the inner diameter of sleeve bearings (10). The inner diameter must be 31.837 0.070 mm (1.2534 0.0028 inch).
Illustration 4 g01205955
Apply clean engine oil to idler shaft assembly (9) and drive shaft assembly (8). Install idler shaft assembly (9) and drive shaft assembly (8) into body (3).
Illustration 5 g01206056
Apply clean engine oil to sleeve bearings (4). Use Tooling (B) to install sleeve bearings (4) in cover (6). Position the joints in sleeve bearings (4) for 45 15 degrees from the center of the bearing bore. See Item (13) in Illustration 5.Install sleeve bearings (4) to a depth of 1.5 0.5 mm (0.06 0.02 inch). See Item (14) in Illustration 5.After installing sleeve bearings (4), measure the inner diameter of sleeve bearings (4). The diameter must be 31.837 0.070 mm (1.2534 0.0028 inch).
Install dowels (5) into cover (6). Install dowels (5) so that dowels (5) protrude 6.4 0.5 mm (0.25 0.02 inch) from the surface of cover (6). See Item (15) in Illustration 5.
Illustration 6 g01206142
Illustration 7 g01206144
Align the marks on cover (6) and body (3) and position cover (6). Install bolts (7).Note: Clean gear (2) and tapered portion of the shaft with solvent. Remove excess oil from shaft assembly (8).
Refer to Specifications , "Engine Oil Scavenge Pump" for positioning and torque procedures.End By:
Install the engine oil scavenge pump. Refer to Disassembly and Assembly, "Engine Oil Scavenge Pump - Install".