KIT-REPAIR 4229537 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist Gp 1
B 9U-6800 Nut 1
237-9180 Receiving Sleeve As 1
4C-6504 Puller Rod 1
346-5029 Hydraulic Cylinder 1
350-7768 Electric Hydraulic Pump Gp(1) 1
C 9U-6810 Nut 1
9U-6815 Puller Stud 1
316-1491 Hydraulic Cylinder 1
350-7768 Electric Hydraulic Pump Gp(1) 1
D - Loctite 263 -
E - Moly Grease -
(1) If electrical power is not available, use 9U-6600 Hand Hydraulic Pump.Start By:a. Connect the steering frame lock.
Illustration 1 g06016168
Illustration 2 g06016165
Attach a suitable lifting device and Tooling (A) to lever assembly (1). Attach the hook of Tooling (A) to link assembly (2) with a suitable lifting device. The weight of link assembly (2) is approximately 313 kg (690 lb).
Remove bolts (3) and plate (4).
Illustration 3 g06016174
Illustration 4 g06016175
Install Tooling (B) to pin assembly (5). Attach a suitable lifting device to Tooling (B). The weight of pin assembly (5) and Tooling (B) is approximately 175 kg (386 lb). Remove pin assembly (5). Inspect lip seals (6) and replace if necessary.
Illustration 5 g06016197
Illustration 6 g06016200
Remove bolts (7) and plate (8).Note: Mark the shims and the location of the shims for assembly.
Install Tooling (C) to pin assembly (9). Attach a suitable lifting device to Tooling (C). The weight of pin assembly (9) and Tooling (C) is approximately 154 kg (340 lb). Remove pin assembly (9).
Illustration 7 g06016222
Lower link assembly (2) to clear the work tool (10) at removal. When the pin assemblies are removed, separate the steering frame lock. Start the engine and move the machine away from the work tool (10).
Turn the engine start switch to the OFF position. Raise link assembly (2). Use a cable and cable clamps to tie the link assembly to the lever and bearing assembly.Installation Procedure
Install the work tool in the reverse order of removal.
Check and replace lip seals (6) if necessary. Apply Tooling (D) to bore prior to install lip seals (6).
Apply Tooling (E) to pin assemblies (5) and (9).