KIT-TERMINAL STUD 4N4693 - Caterpillar

EngineG3516H (S/N: GLM1-UP; GLN1-UP)G3520H (S/N: GFP1-UP; GFR1-UP)Generator SetCG170-16 (S/N: KSJ1-UP)Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Assembly Procedure
Installation Procedure For G3516H and CG170-16 Aftercooler Bonnet Group
Required Parts
Table 1
Qty Part Number Description
10 0S-1588 Bolts
47 0S-1594 Bolts
6 0S-1625 Bolts
2 105-8180 Gaskets
2 165-3929 Bolts-Hex Head
4 165-3931 Bolts-Hex Head
2 1A-8537 Bolts
4 1B-4367 Bolts
1 214-7568 O-Ring Seal
1 228-7088 O-Ring Seal
2 227-9012 Gaskets
1 228-7089 Seal-O-Ring-ORFS
1 2T-2170 Adapter-Elbow
3 325-6994 Clips-Half Slot
3 325-6995 Clips-Half Tab
3 353-7956 Grommets
1 357-8769 Gasket
1 362-1343 Housing-AFCLR
4 3B-1915 Bolts
8 3E-4352 Washers-Hard
3 452-2248 Gaskets(1)
1 471-1956 Hose As.
1 471-1957 Bracket As
12 4K-0367 Nuts-Full
53 5M-2894 Washers-Hard
24 5P-8247 Washers-Hard
3 5R-9779 Gasket(2)
8 6V-3940 Bolts-Hex Head
1 6V-8641 Connector
2 8M-9124 Washers-Hard
12 8S-2332 Bolt-12 Point HD
4 9S-8752 Nut-Full
15 9X-6458 Washers-Hard
(1) Gasket is to only be used with the flat face fuel valve.
(2) Gasket as an option to be used with TJ raised face fuel valve.
Illustration 1 g06073391
(1) 0S-1588 Bolts
(2) 5M-2894 Hard Washers
(3) 0S-1594 Bolts
(4) 362-1343 Aftercooler Housing
(5) 357-8769 Gasket
(6) 3B-1915 Bolts
(7) 0S-1591 Bolts
Install aftercooling housing (4) with gasket (5), washers (2), bolts (1), (3), (6), and (7).
Illustration 2 g06073467
(8) 227-9012 Gaskets
(9) 8S-2332 Bolts
Install throttle with bolts (9), and gaskets (8).
Illustration 3 g06073476
(10) 6V-3940 Bolts
(11) 3E-4352 Hard Washers
(12) 358-6239 Bracket As
Secure throttle to bracket assembly (12) with bolts (10) and washers (11).
Illustration 4 g06073509
(3) 0S-1594 Bolts
(10) 6V-3940 Bolts
(11) 3E-4352 Hard Washers
(13) 454-4732 Bracket
(14) 9X-6458 Hard Washers
(15) 362-1361 Bracket
(16) 362-1360 Bracket
Install brackets (13), (15), and (16) with bolts (3) and washers (14). Install bolts (10) and washers (11) into bracket (16).
Illustration 5 g06154245
(17) 1B-4367 Bolts
(18) 5P-8247 Hard Washers
(19) 4K-0367 Full Nuts
(20) 452-2248 Gaskets
(21) 1A-8537 Bolts
(22) 0S-1625 Bolts
(34) 5R-9779 GasketsNote: Use 452-2248 Gasket for engines with flat face TJ.Use 5R-9779 Gasket as an option to be used with 418-7744 Gas Control Valve.
Install gaskets (20) with bolts (17), (21), (22), washers (18), and nuts (19).
Illustration 6 g06073934
(1) 0S-1588 Bolts
(2) 5M-2894 Hard Washers
(23) 105-8180 Gaskets
(24) 0S-1571 Bolts
(25) 9S-8752 Full Nuts
Install gaskets (23) with bolts (1), (24), washers (2), and nuts (25).
Illustration 7 g06198343
(3) 0S-1594 Bolts
(14) 9X-6458 Hard Washers
(26) 385-5780 Elbow As
(27) 8M-9124 Washers
(28) 325-6994 Clips
(29) 325-6995 Clips
(30) 353-7956 Grommets
(31) 471-1956 Hose