KIT-GASKET 6V0227 - Caterpillar

REBE3883-01
05Aug2008
(Revised 17Oct2008)
H330
Z889
H335
Before/After
(Limited distribution)
PRODUCT SUPPORT PROGRAM FOR REPLACING PISTON SKIRTS, RINGS, AND CONNECTING PIN ON CERTAIN C9 ENGINES
1214 1225 PS42760
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42760" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 05Aug2008 Service Letter. Changes have been made to Parts Disposition.
TERMINATION DATE
28Feb2010
PROBLEM
The existing piston skirt can crack on certain C9 engines. If the existing piston skirt fails it can cause extensive damage to the block and head.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C9 MTB01000, 1005, 1007-1014, 1016-1018, 1020-1021, 1023-1028, 1030-1031, 1033-1046, 1049-1051, 1053-1057, 1059-1070, 1072-1078, 1087-1090, 1093, 1095, 1097, 1099, 1101, 1103-1104, 1109-1110, 1117-1118, 1120-1129, 1131-1134, 1136, 1140-1141, 1143-1144, 1146-1147, 1149-1150, 1159-1162, 1172-1176, 1180-1181, 1183-1184, 1186, 1188, 1190, 1192-1193, 1196, 1199-1201, 1205, 1208, 1217, 1221, 1227-1230, 1232-1233, 1240, 1244-1245, 1249-1250, 1255, 1261-1263, 1267, 1269, 1272-1273, 1278, 1285, 1287-1288, 1293, 1298, 1301-1303, 1306, 1311-1318, 1320-1322, 1324-1329, 1332-1343, 1345-1349, 1351-1353, 1355-1363, 1365-1366, 1368, 1371-1372, 1374, 1380-1381, 1384-1386, 1396, 1399-1400, 1402, 1404, 1406, 1409, 1411, 1415, 1418, 1420-1421, 1425-1426, 1428-1429, 1431-1432, 1434-1439, 1441-1464, 1467, 1469-1470, 1473-1477, 1480, 1482-1483, 1487-1488, 1490, 1492-1493, 1497-1498, 1537, 1553, 1650, 1652
*******Group 2*******
C9 MTB01854-01855, 1858, 1869, 1874, 1896, 1924, 1935, 1988-1989, 2004-2005, 2007-2008
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
1 1P0451 GASKET-TURBO
4 3E8017 LOCKNUT
1 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
12 7X2908 RING-RETAINING
1 0336034 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
6 1613424 RING-PSTN-INTMED
6 1663648 PIN-PISTON
6 1687211 RING-PISTON-OIL
1 1871315 GASKET AS-HEAD
1 1906114 GASKET -OIL PAN
6 1979392 RING-PISTON-TOP
6 2930730 RING-BACKUP
6 3247380 SKIRT-PISTON
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 1P0451 GASKET-TURBO
4 3E8017 LOCKNUT
1 3P1156 SEAL-O-RING
1 4G4972 SEAL-O-RING
12 7X2908 RING-RETAINING
1 0336034 SEAL-O-RING
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
12 1608197 BOLT
6 1613424 RING-PSTN-INTMED
6 1663648 PIN-PISTON
6 1687211 RING-PISTON-OIL
1 1871315 GASKET AS-HEAD
1 1906114 GASKET -OIL PAN
6 1979392 RING-PISTON-TOP
6 2930730 RING-BACKUP
6 3247380 SKIRT-PISTON
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Refer to Disassembly & Assembly Guide SENR9674 and Special Instruction REHS3839 for proper installation of single notch piston skirt.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-14000 hrs 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 32.0-hour job for Group 1
R&I Piston Skirt__1214-000-SKR-F___32 hours
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-14000 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 32.0-hour job for Group 2
R&I Piston Skirt__1214-000-SKR-F___32