8R2578 KIT-BOOSTER Caterpillar parts
65
Rating:
Alternative (cross code) number:
CA8R2578
8R-2578
8R2578
CA8R2578
8R-2578
8R2578
Weight: 0.08 pounds 0 kg.
CHALLENGER,
Compatible equipment models: 8R2578:
Information:
Table 1
Diagnostic Trouble Codes
J1939 Code CDL Code Description
(code descriptions may vary) Comments
101-15 E1036 (1) Engine Crankcase Pressure : High - Least Severe The Engine Control Module (ECM) activates this code when the crankcase pressure has exceeded the limit for a programmed time period. The amber warning lamp is illuminated. The code is logged. Engine power is derated.
This code can be caused by an obstructed tube, an obstructed filter (if equipped), or an obstructed hose. Also, a plugged OCV system will cause the code.
101-16 E1036 (2) Engine Crankcase Pressure : High - Moderate Severity The ECM activates this code when the crankcase pressure has exceeded the limit for a programmed time period. The amber warning lamp is illuminated. The code is logged. Engine power is severely derated.
This code can be caused by an obstructed tube, an obstructed filter (if equipped), or an obstructed hose.
Also, a plugged OCV system will cause the code.
Illustration 1 g02211761
(1) Crankcase pressure sensor
(2) Crankcase filter housing (if equipped)
(3) Fumes disposal tube
(4) Oil drain tube
Illustration 2 g02013955
Left side of the engine
(5) Check valve Probable Causes
Engine oil level
Plugged OCV system
Faulty check valve
Faulty sensor
Worn engine componentsRecommended Actions
Complete the procedure in the order in which the steps are listed.
Table 2
Troubleshooting Test Steps Values Results
1. Check the Engine Oil Level
A. Check the engine oil level.
Engine Oil Level
Result: The engine oil level is OK.
Proceed to Test Step 2.
Result: The engine oil level is high.
Repair: Troubleshoot the cause of the incorrect oil level.
2. Plugged OCV System
A plugged OCV system will cause excessive crankcase pressure.
A. Check the OCV for plugging.
Plugged OCV
Result: The OCV is plugged.
Repair: Replace the fumes disposal filter (if equipped) according to the Operation and Maintenance Manual, "Fumes Disposal Filter Element - Replace".
Result: The OCV is not plugged.
Proceed to Test Step 3.
3. Faulty Check Valve
A faulty check valve can cause excessive crankcase pressure. A faulty check valve will not allow the crankcase to vent properly.
A. Replace the check valve.
Check Valve
Result: The check valve was replaced.
Verify that the problem is resolved.
If the problem is not resolved, Proceed to Test Step 4.
4. Plugged Oil Disposal Tube
A plugged disposal tube will not allow the crankcase to vent properly.
A. Check the disposal tube for obstructions.
Plugged Oil Disposal Tube
Result The oil disposal tube is obstructed.
Repair: Clean any obstructions from the tube.
Result The oil disposal tube is not obstructed.
Proceed to Test Step 5.
5. Faulty Sensor
A. Connect Caterpillar Electronic Technician (ET) to the service tool connector.
B. Turn the keyswitch to the ON position. Do not start the engine.
Remove the oil filler cap.
Monitor the crankcase pressure in Cat ET.
Crankcase Pressure Sensor
Result The crankcase pressure reading is 0 kpa (0 inches of water) .5 kpa (2 inches of water).
Proceed to Test Step 6.
Result The crankcase pressure reading is not 0 kpa (0 inches of water) .5 kpa (2 inches of water).
Repair: Replace the crankcase pressure sensor.
6. Internal Engine Problem
Damaged pistons or rings can cause too much pressure in the crankcase. This condition will cause the engine to run rough. There will be more than the normal quantity of fumes (blowby)
Caterpillar parts catalog:
Parts kit Caterpillar catalog:
5P8772
KIT-GASKET
1673C, 235C, 235D, 330, 330 L, 3306, 3306B, 330B L, 615, 615C, 637D, 637E, 639D, 65, 65C, 70C, 966G, 970F, D250E, D250E II, D25D, D300D, D300E, D300E II, D6D, D7G, D7H, D7R, G3306, W330B
1673C, 235C, 235D, 330, 330 L, 3306, 3306B, 330B L, 615, 615C, 637D, 637E, 639D, 65, 65C, 70C, 966G, 970F, D250E, D250E II, D25D, D300D, D300E, D300E II, D6D, D7G, D7H, D7R, G3306, W330B
6I3831
KIT-ADAPTER
140G, 160G, 3304, 615C, 65, 814B, 815B, 816B, 936F, 950F, 950F II, D3C, D6H, D6H XL, D7H, G936, IT28B
140G, 160G, 3304, 615C, 65, 814B, 815B, 816B, 936F, 950F, 950F II, D3C, D6H, D6H XL, D7H, G936, IT28B
5P8768
KIT-GASKET
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 1674, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D...
120B, 120G, 12G, 12H, 12H ES, 12H NA, 130G, 140B, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 1674, 215, 215B, 215C, 215D, 219D, 225, 225D, 229, 229D...
8T7562
KIT-GASKET
140G, 14G, 235C, 3306, 3306B, 615C, 621E, 627E, 637E, 65, D6H, D7H
140G, 14G, 235C, 3306, 3306B, 615C, 621E, 627E, 637E, 65, D6H, D7H
4W7344
KIT-BEARING
143H, 14G, 16G, 16H NA, 235B, 235C, 3176B, 3208, 330, 330 L, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3412E, 350, 375, 375 L, 5080, 578, 583R, 589, 615C, 627E, 627F, 637E, 65, 657E, 65C, 7...
143H, 14G, 16G, 16H NA, 235B, 235C, 3176B, 3208, 330, 330 L, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3412E, 350, 375, 375 L, 5080, 578, 583R, 589, 615C, 627E, 627F, 637E, 65, 657E, 65C, 7...
1028804
KIT-RECEPTACLE
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
216, 216B, 216B3, 226B, 226B3, 228, 232B, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B3, 256C, 257B, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 267, 267B,...
7T2146
KIT-SEAL
65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, D10, SM-350
65, 65C, 65E, 75, 75C, 75D, 75E, 85C, 85D, 85E, 95E, D10, SM-350
9X9013
KIT-BRUSH
120H, 12H NA, 140H NA, 375, 416, 416B, 416C, 426B, 426C, 428, 428B, 428C, 436C, 438C, 611, 613C II, 615C, 621F, 623E, 623F, 627F, 65, 65C, 65E, 75C, 75E, 824G, 825G, 826G, 85C, 85E, 933, 939, 950G, 95...
120H, 12H NA, 140H NA, 375, 416, 416B, 416C, 426B, 426C, 428, 428B, 428C, 436C, 438C, 611, 613C II, 615C, 621F, 623E, 623F, 627F, 65, 65C, 65E, 75C, 75E, 824G, 825G, 826G, 85C, 85E, 933, 939, 950G, 95...
9G0398
KIT-MOTOR BRUSH
120G, 12G, 130G, 135H NA, 140G, 143H, 14G, 14H NA, 160H ES, 160H NA, 163H NA, 16G, 215, 215B, 225, 235, 235B, 245, 307, 312, 312B L, 315, 315B L, 317, 320B, 322 FM L, 322B L, 322B LN, 325B L, 330, 330...
120G, 12G, 130G, 135H NA, 140G, 143H, 14G, 14H NA, 160H ES, 160H NA, 163H NA, 16G, 215, 215B, 225, 235, 235B, 245, 307, 312, 312B L, 315, 315B L, 317, 320B, 322 FM L, 322B L, 322B LN, 325B L, 330, 330...
6E2253
KIT-FRONT SECTION
65, 75
65, 75
8R2972
KIT-SEAL
30/30, 583T, 587R, 587T, 65, 854G, 936F, 938F, 966G, 966G II, 972G, 972G II, 980G, 980G II, 980H, 992G, DEUCE, IT38F, IT38G, PL83, PL87
30/30, 583T, 587R, 587T, 65, 854G, 936F, 938F, 966G, 966G II, 972G, 972G II, 980G, 980G II, 980H, 992G, DEUCE, IT38F, IT38G, PL83, PL87
6V9928
KIT-WATER PUMP
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235, 235D, 330 L, 3304, 3306, 3306B, 3306C, 350, 561D, 621E, 930, 936F, 95...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235, 235D, 330 L, 3304, 3306, 3306B, 3306C, 350, 561D, 621E, 930, 936F, 95...
9T9524
KIT-SEAL
120G, 14G, 16G, 446, D6H, D6H XR, D6R
120G, 14G, 16G, 446, D6H, D6H XR, D6R
8R2598
KIT-VALVE CHARGE
65, 75
65, 75
8T3592
KIT-SEAL
428
428
6E2253
KIT-FRONT SECTION
65, 75
65, 75