KIT-GASKET 9X8313 - Caterpillar

REBE7591-02
18Jan2012
(Revised 16Feb2012)
U-29
A-27
O-30
Before/After
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FUEL LINES, WIRING HARNESS, FUEL FILTER, ECM, ADDING AN EXHAUST TEMPERATURE SENSOR, AND UPDATING THE SOFTWARE ON CERTAIN C27 INDUSTRIAL ENGINES
1000 PS43487
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43487" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 18Jan2012 (Revised 30Jan2012) Service Letter. Changes have been made to the Affected Product and Parts Needed.
TERMINATION DATE
31Jan2014
PROBLEM
The existing configurations need to be updated to the current configuration on certain C27 Industrial Engines in a shovel application. Rework the fuel lines, wiring harness, relocate the fuel filter and ECM, add an exhaust temperature sensor and update the software.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
C27 TWM01183, 1187, 1276, 1375, 1553-1556, 1561, 1563, 1596, 1599-1601, 1606-1614, 1616, 1618-1619, 1692-1695, 1769-1770, 1776, 1778, 1780, 1782, 1785, 1787, 1790-1792, 1794, 1806-1807, 1833-1834, 1837
*******Group 2*******
C27 TWM01927, 1931, 1966-1967, 2036, 2061, 2116, 2166, 2168, 2214-2215, 2219-2226, 2228-2230, 2232, 2234, 2236, 2305-2306, 2308, 2311, 2340-2343, 2346-2349, 2369, 2373, 2384, 2390, 2393-2394, 2397-2398, 2449-2452, 2455-2456, 2628-2629, 2633, 2637, 2639-2640, 2745-2750, 2770-2771, 2813, 2815-2816, 2819-2820, 2881-2882, 2884-2885, 2921-2923, 2946-2962, 3019-3020, 3114-3115
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
2 0L1143 BOLT
2 0L1352 BOLT
2 0L2070 BOLT (RH Eng. Only)
6 0S0509 BOLT
2 0S1571 BOLT (RH Eng. Only)
4 0S1590 BOLT (RH Eng. Only)
1 0S1594 BOLT
2 0T0065 BOLT
1 1A5183 BOLT
1 1D4538 BOLT (RH Eng. Only)
1 1D4539 BOLT (LH Eng. Only)
2 1P7625 ADAPTER-ELBOW
2 2A4639 BOLT
2 2M9780 SEAL-O-RING
4 2P1282 ADAPTER-STR
1 2P7636 ADAPTER-STR
2 2R6806 ADAPTER-STR (LH Eng. Only)
7 3B1915 BOLT
1 3P1932 ADAPTER-STR
4 3S2093 STRAP-CABLE
2 4F3508 BOLT
1 4F8965 BOLT (RH Eng. Only)
4 4P0692 CLAMP AS
4 4P0693 CLAMP AS
1 4P7048 BRACKET (RH Eng. Only)
1 4P7581 CLIP-LADDER
2 4P8134 CLIP-LADDER
3 5M2894 WASHER-HARD
1 5P1404 ADAPTER-STR
1 5P8245 WASHER-HARD
1 6H1717 BOLT
1 6J7366 CAP-FLARED
1 6M7476 ADAPTER-ELBOW
1 6V4248 BOLT
4 6V4249 BOLT-HEX HEAD
2 6V5839 WASHER-HARD
1 6V6317 BOLT
2 6V9003 ADAPTER-ELBOW
4 7F2060 LOCKNUT
2 7J9108 SEAL-O-RING-ORFS
27 7K1181 STRAP-CABLE
1 7W7381 FITTING-OUTLET
1 8T1887 CLIP (RH Eng. Only)
1 8T1888 CLIP (RH Eng. Only)
3 9N0869 WASHER-HARD
4 9N4685 BLOCK
1 9S4190 PLUG-LD STOR
2 9S8004 PLUG-LD STOR
2 9S8005 PLUG-LD STOR
1 9S8006 PLUG-LD STOR (LH Eng. Only)
1 0618248 ADAPTER-STRAIGHT
1 1003237 GROMMET (RH Eng. Only)
3 1325789 CLIP-LADDER
1 1412375 ADAPTER-ELBOW
1 1724211 SPACER (RH Eng. Only)
2 1781781 CLIP
1 1976453 BRACKET AS.
3 2041611 STRAP-CABLE
1 2061346 STRAP-CABLE
2 2147566 SEAL-O-RING-STOR
2 2147568 SEAL-O-RING-STOR
1 2196923 BRACE
1 2243158 BRACE
1 2287091 SEAL-O-RING-ORS
1 2287381 VALVE GP-CHECK-A
4 2385080 SEAL-O-RING-STOR
5 2385081 SEAL-O-RING-STOR
1 2495294 HARNESS AS
1 2746719 SENSOR GP-PRESS
2 3169351 MOUNT-FIR TREE
2 3243357 HOSE AS
1 3320011 CLIP-LOOP (RH Eng. Only)
1 3353732 BRACKET (RH Eng. Only)
1 3418364 ADAPTER
2 3436890 SENSOR GP-TEMP
1 3447691 HARNESS AS (LH Eng. Only)
1 3523964 CLIP-LADDER
1 3523966 CLIP-LADDER
1 3523968 CLIP-LADDER
2 3527474 BRACKET
1 3531836 HOSE AS-FUEL (RH Eng. Only)
1 3531840 BRACKET (RH Eng. Only)
2 3531841 BRACKET
1 3532158 CLAMP AS
1 3539663 SPACER-SUPPORT
1 3539853 SPACER (LH Eng. Only)
1 3541478 BRACKET AS
1 3555551 TUBE AS-FUEL (LH Eng. Only)
1 3555552 TUBE AS-FUEL (LH Eng. Only)
1 3555554 HOSE AS-FUEL (LH Eng. Only)
1 3555556 TUBE AS-FUEL (LH Eng. Only)
1 3555896 BRACKET (LH Eng. Only)
1 3556105 BRACKET AS (LH Eng. Only)
1 3556107 BRACKET (RH Eng. Only)
1 3563315 TUBE AS-FUEL (RH Eng. Only)
1 3563316 TUBE AS-FUEL (RH Eng. Only)
1 3564834 TUBE AS-FUEL (RH Eng. Only)
1 3570445 HARNESS AS-WRG
1 3578961 BRACKET
1 3579448 HOSE AS-FUEL
1 3579449 HOSE AS-FUEL (LH Eng. Only)
1 3579676 HOSE AS-FUEL (RH Eng. Only)
1 3579677 HOSE AS-FUEL (RH Eng. Only)
1 3600484 HOSE AS
1 3600485 HOSE AS (LH Eng. Only)
1 3600486 HOSE AS (LH Eng. Only)
2 3601873 HOSE AS (RH Eng. Only)
1 3611821 SOFTWARE GP-ELEK
1 3611997 HOSE AS-FUEL
1 3628722 LINE AS-HYBRID
1 3630382 LINE AS-HYBRID
In order to allow equitable parts availability to all participating dealers, please limit your initial parts