LEAD AS-PLUG 7N9636 - Caterpillar

Electric Power Generation3516C GEN SET (S/N: SBK2483-2483,2488-2491,2493-2497,2500-2500,2503-2503,2505-2505,2508-2509,2511-2512,2514-2517,2519-2519,2522-2527,2529-2532,2539-2552,2554-2555,2558-2559,2563-2563,2571-2571,2582-2583,2586-2586,2589-2589,2591-2595,2597-2597,2600-2600,2604-2604,2606-2612,2614-2616,2618-2626,2628-2629,2631-2633,2635-2635,2637-2656,2658-2672,2674-2675,2677-2683,2685-2695,2697-2701,2703-2721,2723-2724,2727-2728,2731-2734,2736-2737,2739-2739,2741-2741,2743-2743,2745-2750,2752-2755,2761-2761,2763-2763,2765-2792)Engine3516C (S/N: LYM105-113,115-123; GBZ110-117)Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Safety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Required Parts
Note: If access is not available to the cat.app.box website, submit a CPI feedback on this specific project.Note: If a local fabrication shop is not available or cannot fabricate within a reasonable amount of time submit a CPI feedback on this specific project.
Table 1
Part Number Part Name Qty
3K-6060 Locknut 16
4L-6459 Bolt 16
5S-7382 Bolt 16
6V-8801 Nut 16
7X-0732 Hard Washer 4
8T-2502 Bolt 12
8T-4224 Hard Washer 8
8T-4896 Hard Washer 68
8T-9043 Bolt 8
245-3512 Gasket 2
Plate 1(1) Dealer Fabricated Part 4
Plate 2(2) Dealer Fabricated Part 6
Plate 3(3) Dealer Fabricated Part 4
Plate 4(4) Dealer Fabricated Part 4
(1) Refer to drawing 569-5277 on the cat.app.box website to fabricate plate 1.
(2) Refer to drawing 569-8777 on the cat.app.box website to fabricate plate 2.
(3) Refer to drawing 569-8778 on the cat.app.box website to fabricate plate 3.
(4) Refer to drawing 569-9541 on the cat.app.box website to fabricate plate 4.Installation Procedure
Illustration 1 g06341162
(1) Plate 1
(2) Plate 2
(3) Plate 3
(4) Plate 4
Illustration 2 g06341170
(4) Plate 4
(5) 8T-9043 Bolt
(6) 8T-4224 Hard WasherNote: Use standard torque values on the fasteners.
Attach 2 plates (4) to the water manifold with 2 bolts (5) and 2 washers (6) per plate.
Illustration 3 g06341172
(2) Plate 2
(7) 4L-6459 Bolt
(8) 8T-4896 Hard Washer
(9) 6V-8801 NutNote: Line up the external notch on all 3 plates during installation.
Attach 3 plates (2) to the exhaust elbow with 8 bolts (7), 8 washers (8), and 8 nuts (9).Note: Install 1 245-3512 Gasket in between the exhaust elbow and the first plate and 1 245-3512 Gasket on top of the last plate.
Illustration 4 g06341166
(1) Plate 1
(3) Plate 3
(8) 8T-4896 Hard