LEVER,ACCEL 1147146 - Caterpillar

Assembly Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 155-0695 Thread Lock Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00888472
Exploded view of pilot valve
Thoroughly clean all parts of the pilot valve prior to assembly. Check the condition of all parts in the pilot valve. Replace any worn parts or any damaged parts with new parts. Apply clean hydraulic oil on all parts of the pilot valve during assembly.
Illustration 2 g00620704
Install pins (20) in valve body (22).
Install shims (17) on spool (18).
Install washer (15) on spool (18).
Install spring (13) on spool (18).
Install seat (12) on spool (18).
Install spring (21) on spool (18).
Install the spool assembly in valve body (22).
Install shims (19) in seat (12).
Install pushrod (16) in seat (12).
Repeat Step 3 through Step 10 in order to assemble the other spool assembly.
Install new O-ring seals (14) in cover (10).
Illustration 3 g00620599
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install new O-ring seals (9) in cover (10).
Install cover (10) on valve body (22). Note: Make sure that two pushrods (16) do not damage the O-ring seals.
Install bolts (8). Tighten the bolts to a torque of 10.8 1.0 N m (95.59 8.85 lb in).
Install pedal (7).
Install pin (11).
Apply Tooling (A) to the threads of set screw (6). Install set screw (6). Tighten the set screw to a torque of 4.9 1.0 N m (43 9 lb in).
Illustration 4 g00888475
Install boot (5).
Install pedal assembly (4).
Install washers (3).
Install bolts (2). Tighten the bolts to a torque of 33 3 N m (24 2 lb ft).
Install rubber pedal (1). End By:
Install the pilot valve. Refer to the Disassembly and Assembly Manual, "Pilot Valve (Auxilliary) - Install" for the procedure.