LIFTER 5S1220 - Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of all maintenance including the following procedures: all adjustments , the use of proper lubricants, fluids, filters and the installation of new components due to normal wear and aging . The performance of this product may be diminished if proper maintenance intervals and procedures are not followed. Components may experience accelerated wear if proper maintenance intervals and procedures are not followed.Note: Use whichever of the following that occurs first in order to determine the maintenance intervals: fuel consumption , service hours and calendar time . Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.Products that operate in severe operating conditions may require more frequent maintenance.When Required
Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Engine Oil and Filter - Change
Generator - Dry
Generator Set Alignment - Check
Generator Winding - Test
Overhaul Considerations
Rotating Rectifier - Inspect/Test
Valve Stem Projection - Measure/Record
Varistor - Inspect
Daily
Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Control Panel - Inspect/Test
Coolant Level - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Check/Clean
Engine Oil Level - Check
Fuel Filter Differential Pressure - Check
Generator - Inspect
Generator Bearing Temperature - Test/Record
Generator Load - Check
Power Factor - Check
Stator Winding Temperature - Test
Voltage and Frequency - Check
Walk-Around Inspection
Every Week
Generator Lead - Check
Every 250 Service Hours
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Every 750 Service Hours
Actuator Control Linkage - Lubricate
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Crankcase Blowby - Test/Record
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element - Replace
Engine Crankcase Breather - Clean
Engine Mounts - Inspect
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Gas Pressure Regulator - Test
Ignition System Timing - Check/Adjust
Inlet Air System - Check
Radiator - Clean
Spark Plugs - Inspect/Adjust/Replace
Initial 750 Service Hours
Cylinder Pressure - Test/Record
Engine Speed/Timing Sensor - Clean/Inspect
Speed Sensor - Clean/Inspect
Valve Stem Projection - Measure/Record
Every 1000 Service Hours
Gas Pressure Regulator Condensation - Drain
Before Harvest
Radiator - Clean
Every 1500 Service Hours
Engine Valve Lash - Check
Generator Bearing - Lubricate
Every Year
Varistor - Check
Varistor - Inspect
Every 3000 Service Hours
Air Starting Motor Lubricator Bowl - Clean
Alternator - Inspect
Coolant Sample (Level 2) - Obtain
Cylinder Pressure - Test/Record
Engine Speed/Timing Sensor - Clean/Inspect
Ignition System Transformer Resistance - Test
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Stator Lead - Check
Water Pump - Inspect
Between 7000 and 11 000 Service Hours
Overhaul (Top End)
Every 8000 Service Hours
Generator Winding Insulation - Test
Rotating Rectifier - Check
Between 15 000 and 22 000 Service Hours
Overhaul (Major)
Between 22 000 and 40 000 Service Hours
Generator Bearing - Inspect
Every 24 000 Service Hours or 3 Years
Coolant (NGEC) - Change
Hoses and Clamps - Inspect/Replace