LINE AS-FUEL INJECTION 4P9651 - Caterpillar

ACTION REQUIRED
Replace existing 8C-6364 Bolts with the new 101-1167 Button Head Screws. Upon completion, these screws will fit below block surface between 1 and 2 millimeters providing sufficient clearance between the button head screw heads and positive battery cable terminal on the pass through block.
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OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING MOUNTING BOLTS ON THE POSITIVE CABLE PASS THROUGH BLOCK ON CERTAIN D6T LGP, D6T XL, and D6T XW TRACK-TYPE TRACTORS
MODELS INVOLVED - D6T LGP, D6T XL, and D6T XW Track-Type Tractors
Dear Caterpillar Product Owner:
The existing 8C-6364 Bolts, on the positive cable pass through block, need to be replaced on the products listed below. The bolt heads extend 1 to 2 millimeters above the surface height of the pass through block. This creates the possibility of arcing between the bolt head and positive cable terminal mounted on the pass through. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
Please refer the dealer to their Service Letter dated 02Feb2012 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 02Feb2012 Service Letter
Rework Procedure
Consult Media Number UENR0126-02 for complete Battery Disassembly and Assembly instructions prior to beginning rework procedure.
1. Remove only inside battery to access the cable terminal and pass through, see image 1.1.1
2. Remove battery cable from pass through block post as shown, see image 1.1.2
3. Remove the four existing 8C-6364 Bolts then replace them with four 101-1167 Button Head Screws. Ensure the mounting holes are clean and free of debris. After installation and tightening to the final torque of 5 +/- .4 Nm the new screws will fit below the block surface (approximately 1-2 millimeters) providing sufficient clearance between the screws heads and positive battery cable terminal. See image 1.1.3
4. Reinstall battery cable to pass through terminal. Tighten to a torque of 37.5 +/- 2.5nm.
Note: Before installing new button head screws, ensure the mounting holes are clean and free of debris.
Note: The torque specification for the screws (P/N 101-1167) is 5 +/- .4 Nm
Note: Ensure rubber boot is properly protecting terminal after performing rework.
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