LINER 2865916 - Caterpillar

Install Tooling (M) into housing (1). Install bearing cone (5), washer (4), and nut (3). Tighten nut (3) until there is no backlash.
Illustration 4 g01111863
Rotate housing (1).
Install Tooling (C) and (D). Install caps (7) and bolts (8) .
Use Tooling (C), (D) and (E) in order to measure the distance to Tooling (M) .
Measure depth from Tooling (C) to the bottom of the hole in Tooling (M). Record the measurement as Measurement (X) .
Illustration 5 g01112079
Measurement (V) is stamped on the head end of pinion (9) .
Use the following formula in order to calculate Measurement (S) : Measurement (S) = X - V mm.
Among the available list of shims, choose the shim with the thickness of Measurement (S) .
Illustration 6 g01112182
Remove bolts (7), bearing caps (8), Tooling (C), and Tooling (D). Remove nut (3), washer (4), and bearing cone (5). Remove Tooling (M) and bearing cone (6) .
Illustration 7 g01112225
Illustration 8 g01112926
Install the suitable shim or shims (16) that measure the thickness of Measurement (S) onto pinion shaft (14). Install shim (16) with the chamfer against the gear.
Raise the temperature of bearing cone (15) and install bearing cone (15) onto pinion shaft (14).
Install washer (13) to pinion (14) .
Install a new shim (12) to pinion (14). Note: Shim (12) is a collapsible shim and the shim can not be reused.
Install washer (11) to pinion (14) .
Illustration 9 g01112261
Install pinion (14) to housing (1) .
Install bearing (10) to pinion (14) .
Illustration 10 g01112271
Install nut (17) and the washer to pinion (14) .
Use Tooling (J) and Tooling (K) to tighten nut (17). Rotate pinion (14) in order to ensure that the bearings are seated.
Illustration 11 g01115384
Use Tooling (J) with a torque wrench in order to set the rotating torque. Tighten nut (17) to a rotating torque of 1.6 N m (14.16 lb in) to 2.3 N m (20.36 lb in).
Illustration 12 g00911441
Lock retaining nut (17) by peening the collar in the slot on pinion shaft (14) .
Illustration 13 g00911921
Install seal (22). Use Tooling (A) .
Illustration 14 g00911378
Install plate (20) to housing (21). Use a sealer on plate (20) .
Install bolts (19) to plate (20) .
Install retaining ring (18). Use Tooling (B) .Alternate Method
Illustration 15 g01163879
Typical example
Hold the flange (A) .
Attach a spring scale to a bolt hole in the housing (B) .
Pull the spring scale at end (C) until the housing begins to rotate. The preload should be 9.2 kg to 13.8 kg (20.28 lb to 30.42 lb). Also, ensure that the housing rotates smoothly.