LINER G-PISTON 2S8077 - Caterpillar

Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 3*******
0-6000 hrs,
0-72 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 3
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Group Number 1
1. Disconnect Connector C from Connector D.
Image1.1.1
2. Make three lines. Refer to Image1.2.1 for the part number and length.
Image1.2.1
3. Connect the lines to the 149-5051 Connector. Refer to Image1.3.1.
Image1.3.1
4. Make nine lines. Refer to Image1.4.1 for the part number and length.
Image1.4.1
5. Connect each line to Connector A and/or B. Install the 8T-8737 Plug to slot 7 of Connector A. Splice the lines at the point of S1 and S2. Refer to the following schematic in Image1.5.1. Refer to Image1.5.2 for examples of splicing.
Note: All the wires must be in touch to each other on splicing. No open circuit is allowed.
Note: Metal parts must be isolated on splicing. No short circuit is allowed.
Image1.5.1
Image1.5.2
6. Tie the harness with five 3S-2093 Cable Straps. Refer to Image1.6.1.
Image1.6.1
7. Install a new 149-5050 Relay between the spacer and the clip. Tighten the bolt to a specified torque of 12 +/- 3 N.m. Install the harness between Connector C and Connector D. Fix the harness with three 3S-2093 Cable Straps. Refer to Image1.7.1.
Image1.7.1
Group Number 2 Group Number 3
1. Disconnect harness connector (A) of the conditioner group. Refer to Image2.1.1.
Image2.1.1
2. Install the new 498-1138 Harness Assembly between the connectors. Tie the harness assembly with two 7K-1181 Cable Straps. Refer to Image2.2.1.
Image2.2.1