1011248 LINES GP-FUEL INJECTION Caterpillar parts
3508, 3508B, 3508C, PM3508
Rating:
Alternative (cross code) number:
CA1011248
101-1248
1011248
CA1011248
101-1248
1011248
GEN SET ENGINE, POWER MODULE,
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Compatible equipment models: 1011248:
Information:
Assembly Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-3263     Thread Lock Compound     1    Note: The components for the governor assembly are located in the engine front housing.Install the Speed Control Lever for the Engine
Illustration 1 g00837616
Install C-clip (29) and install O-ring (28) to arm (30). Install arm assembly (30) into engine front housing (8) .
Place spring (27) and washer (26) onto arm (30). Install nut (25) onto arm (30) .
Install lever (24) onto arm (30) .
Install washer (23) and nut (22) onto arm (30) .Install the Linkage for the Fuel Injection Pump
Perform the following procedure if the fuel control lever was disassembled:
Illustration 2 g00839203
Illustration 3 g00837709
Apply Tooling (A) to the first two threads of the Angleich unit (torque control) (17) .
Install the Angleich unit (torque control) (17) to lever (16). Tighten the Angleich (torque control) to a torque of 5 N m (44 lb in).
Illustration 4 g00837723
Install fuel control lever (15) to lever (16) with pin (18) .
Install spring (14) to fuel control lever (15) .
Install governor control lever (19) and lever (16) to the engine front housing.
Install washer (20) and C-clip (21) on governor control lever (19) .
Attach spring (14) to the notch on the engine front housing (8) .Installation of the Lever for the Engine Stop
Illustration 5 g00837587
Illustration 6 g00837825
Check the components for wear or damage. Replace the components that are worn or damaged.
Install O-ring (13) and C-clip (12) to lever (6) for the engine stop.
Lubricate O-ring (13) and the shaft of lever (6) for the engine stop. Install lever (6) for the engine stop to the engine front housing (8) .
Install control arm (7) onto lever (6) for the engine stop. Tighten bolt (9) and nut (11) to secure control arm (7) to lever (6) for the engine stop.
Install spring (5) to lever (6) for the engine stop. Tighten bolt (9) and nut (11) for control arm (7) .Note: If control arm (7) was disassembled, attach washers (10) and nut (11) to bolt (9) onto the control arm.Installation of the Governor Weight Assembly
Illustration 7 g00837567
Place governor weight assembly (4) in position on the gear (3) of the camshaft for the fuel injection pump.
Install bolts (1) that secure governor weight assembly (4) in position.
Tighten bolts (1) to a torque of 7 N m (5 lb ft).
Install slider (2) onto the end of camshaft gear (3). Ensure that the flange of the slider is installed into the recess of each governor weight assembly.End By: Install the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     9S-3263     Thread Lock Compound     1    Note: The components for the governor assembly are located in the engine front housing.Install the Speed Control Lever for the Engine
Illustration 1 g00837616
Install C-clip (29) and install O-ring (28) to arm (30). Install arm assembly (30) into engine front housing (8) .
Place spring (27) and washer (26) onto arm (30). Install nut (25) onto arm (30) .
Install lever (24) onto arm (30) .
Install washer (23) and nut (22) onto arm (30) .Install the Linkage for the Fuel Injection Pump
Perform the following procedure if the fuel control lever was disassembled:
Illustration 2 g00839203
Illustration 3 g00837709
Apply Tooling (A) to the first two threads of the Angleich unit (torque control) (17) .
Install the Angleich unit (torque control) (17) to lever (16). Tighten the Angleich (torque control) to a torque of 5 N m (44 lb in).
Illustration 4 g00837723
Install fuel control lever (15) to lever (16) with pin (18) .
Install spring (14) to fuel control lever (15) .
Install governor control lever (19) and lever (16) to the engine front housing.
Install washer (20) and C-clip (21) on governor control lever (19) .
Attach spring (14) to the notch on the engine front housing (8) .Installation of the Lever for the Engine Stop
Illustration 5 g00837587
Illustration 6 g00837825
Check the components for wear or damage. Replace the components that are worn or damaged.
Install O-ring (13) and C-clip (12) to lever (6) for the engine stop.
Lubricate O-ring (13) and the shaft of lever (6) for the engine stop. Install lever (6) for the engine stop to the engine front housing (8) .
Install control arm (7) onto lever (6) for the engine stop. Tighten bolt (9) and nut (11) to secure control arm (7) to lever (6) for the engine stop.
Install spring (5) to lever (6) for the engine stop. Tighten bolt (9) and nut (11) for control arm (7) .Note: If control arm (7) was disassembled, attach washers (10) and nut (11) to bolt (9) onto the control arm.Installation of the Governor Weight Assembly
Illustration 7 g00837567
Place governor weight assembly (4) in position on the gear (3) of the camshaft for the fuel injection pump.
Install bolts (1) that secure governor weight assembly (4) in position.
Tighten bolts (1) to a torque of 7 N m (5 lb ft).
Install slider (2) onto the end of camshaft gear (3). Ensure that the flange of the slider is installed into the recess of each governor weight assembly.End By: Install the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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Caterpillar parts catalog:
Parts lines Caterpillar catalog:
4W5510
LINES GP-INSTRUMENT PANEL
3508, 3512, 3516
3508, 3512, 3516
7W9269
LINES GP-AIR STARTING
3126, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512, G3516, TH48-E80
3126, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512, G3516, TH48-E80
5N6268
LINES GP-OIL SUPPLY
3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3516, PM3512, PM3516
3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3516, PM3512, PM3516
1W8101
LINES GP-INSTRUMENT PANEL
3508, 3512, 3516
3508, 3512, 3516
7C7832
LINES GP-WATER
3508, 3508B, 3508C, 3512, 3512B, 3516, 3516B, G3508, G3512, G3516
3508, 3508B, 3508C, 3512, 3512B, 3516, 3516B, G3508, G3512, G3516
1169870
LINES GP-TURBOCHARGER WATER
3508, 3508B, 3508C, 3512, 3512B, 3516B
3508, 3508B, 3508C, 3512, 3512B, 3516B
8N8426
LINES GP-INSTRUMENT PANEL
3508, 3512
3508, 3512
8N8423
LINES GP-INSTRUMENT PANEL
3508, 3512
3508, 3512
3610668
LINES GP-FUEL
3508B
3508B
1245487
LINES GP-FUEL
3508B
3508B
1442888
LINES GP-AIR
3508, 3508B, PM3508
3508, 3508B, PM3508
1070282
LINES GP-AIR
3508B
3508B
3163176
LINES GP-ENGINE OIL
3508, 3508B
3508, 3508B
1118540
LINES GP-WATER
3508B
3508B
1473383
LINES GP-FUEL INJECTION
3508, 3508B
3508, 3508B
1361694
LINES GP-FUEL
3508, 3508B
3508, 3508B
2680015
LINES GP-AIR
3508B, 3508C
3508B, 3508C