LINES GP-SERVICE BRAKE 3796581 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     1P-0074     Slide Hammer     1    
5F-7342 Adapter     1    
5P-6851 Adapter     1    
Illustration 1 g00512987
Attach two appropriate nylon lifting straps (1) to tailgate (2) .
Remove bolt (3) and nut (4) that secures pivot assembly (5) to tailgate (2). Lower pivot assembly (5) out of the way. Remove the spacer pin from pivot assembly (5) .
Illustration 2 g00512988
Remove grease zerk (6) from shaft (7) that secures tailgate (2) to bracket (8). Remove the grease zerk from the shaft on the other side of the tailgate.
Illustration 3 g00512991
Remove bolt (9), the washer and the nut that secures shaft (7) to bracket (8) and tailgate (2). Remove the bolt, the washer and the nut from the other side of the tailgate.
Illustration 4 g00512994
Use Tooling (A) in order to remove shaft (7) from tailgate (2) and bracket (8). Remove the shaft from the other side of the tailgate.
Use the hoist in order to remove the tailgate from the truck body. The tailgate weighs 137 kg (300 lb).
Illustration 5 g00529134
Remove four bolts (10), the washers, bracket (8), shim (11) and guide (12) from the truck body. Remove bracket (8), shim (11) and guide (12) from the other side of the machine.