LINES GP 7C5192 - Caterpillar

Group 4
2 - 4J0522 Seal-O-Ring1 - 5P7470 Clamp1 - 5P7471 Clamp1 - 5P8182 Grommet2 - 8T4223 Washer1 - 8T4835 Bolt2 - 8T8917 Bolt1 - 2U6156 Hose Assembly* (XT3 - Fabricate)or2U6157 Hose Assembly* (XT3 - Fabricate)1 - 6V8188 Nut1 - 1094215 Switch Assembly1 - ------ Fabricated Bracket**Group 5
2 - 4J0522 Seal-O-Ring1 - 5P7470 Clamp1 - 5P7471 Clamp1 - 5P8182 Grommet2 - 8T4223 Washer1 - 8T4835 Bolt2 - 8T8917 Bolt1 - 2U6156 Hose Assembly* (XT3 - Fabricate)or2U6157 Hose Assembly* (XT3 - Fabricate)1 - 6V8188 Nut1 - ------ Fabricated Bracket***Use as required, the 2U6156 Hose Assembly is needed for D30D and D350D Articulated Trucks.It is also used on D25D Articulated Trucks equipped with a retarder.The retarder is an attachment on D25D Articulated Trucks.D25D Articulated Trucks without a retarder require a 2U6157 Hose Assembly**This bracket can be fabricated locally using the dimensions given in Illustration 1. Use 6 mm (.25") mild steel plate to fabricate the bracket.Action Required
Group 1 - See Rework Procedure Part 1.Group 2 - See Rework Procedure Part 2.Group 3 - See Rework Procedure Parts 1 and 3.Group 4 - See Rework Procedure Parts 2 and 3.Group 5 - See Rework Procedure Part 3.Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Group 1
This is a 2-hour job.
U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Group 2
This is a .5-hour job.
U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Group 3
This is a 4-hour job.
U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Group 4
This is a 2.5-hour job.
U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Group 5
This is a 2-hour job.
U.S. and Canadian Dealers Only - This Program does not qualify for a Type 2 SIMS Report.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Part 1 - (Affected Product Groups 1 and 3)
1. Install flange (5) as shown in Illustration 1. Use the two new O-rings (4) and longer bolts (3).2. Screw switch (2) into the port provided using O-ring seal (1). The arrow on the switch must point in the direction of flow as shown in Illustration 1.3. Locate and disconnect the plug in the EMS panel as shown in Illustration 2. Feed harness (6) into the dash as shown. Remove the BK-201 wire from socket number 17 and replace it with the 417-GY wire of harness (6). Splice the BK-201 wire to the BK-201 wire of harness (6). Tape the joint and install the plug.4. Route harness (6) along the length of the existing main cab harness. Fasten/secure it in place with plastic tie wraps or tape. Connect harness (6) to switch (2) with harness (7). Secure harness (7) in a way which avoids rubbing against any