3J2504 LINING (CAM END) Caterpillar parts
621, 623B, 627, 627B
Rating:
Alternative (cross code) number:
CA3J2504
3J-2504
3J2504
CA3J2504
3J-2504
3J2504
Weight: 4 pounds 2 kg.
WHEEL SCRAPER, WHEEL TRACTOR,
Information:
Fuel System
High Fuel Rail Pressure
Use the electronic service tool in order to perform the Fuel Rail Pressure Test. If the test fails, replace the SCV and solenoid. Refer to Disassembly and Assembly, "Fuel Pump Solenoid - Remove and Install".
If a fault is not identified for the SCV, use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
If the fuel rail pressure is still high, perform the following procedure:Note: Before performing the following fuel system tests, the engine must be stopped for a minimum of 30 minutes.Note: When performing the following fuel system tests, the EFLP will only operate for 2 minutes unless the engine is running. If necessary, cycle the keyswitch in order to reactivate the pump.
Illustration 1 g02337318
(1) Secondary fuel filter base (2) Transfer pump inlet regulator (TPIR) (3) Transfer pump inlet regulator return portTransfer Pump Inlet Regulator (TPIR) Flow TestRefer to Illustration 1.
Disconnect the TPIR return line from the drain port on the TPIR. Install a suitable blanking cap on the open port in the TPIR return line
Connect a temporary drain line to the drain port on the TPIR.
Place the end of the temporary drain line into a suitable calibrated container.
With the keyswitch in the ON position but the engine not running, use a suitable multimeter to measure the input voltage to the EFLP. Record the reading.
With the keyswitch in the ON position but the engine not running, measure the fuel flow from the temporary drain line. Refer to Illustration 2 for the minimum acceptable flow rate.
Illustration 2 g02355130
Minimum TPIR flow rate
Remove the temporary drain line from the drain port on the TPIR. Connect the TPIR return line to the TPIR.
If the fuel flow in Step 5 is greater than the minimum limit, contact the technical communicator at a Caterpillar dealer.
If the fuel flow in Step 5 is below the minimum limit, replace the EFLP.
If there is no fuel flow in Step 5, proceed to "Transfer Pump Inlet Regulator (TPIR) Return Test".Transfer Pump Inlet Regulator (TPIR) Return TestIn order to check the return flow from the TPIR, perform the following procedure:
Make sure that the TPIR return line is not blocked or kinked.
If the TPIR return line is clear, confirm that the Electric Fuel Lift Pump (EFLP) is operating. Make sure that the fuel lines between the EFLP and the TPIR are not blocked or kinked.
If the fuel lines to the TPIR are clear and the EFLP is operating, replace the TPIR.
If the fault is still present, contact the technical communicator at a Caterpillar dealer.Low Fuel Rail Pressure
Make sure that the level of fuel in the fuel tank is sufficient. If necessary, fill the fuel tank.
Inspect the high-pressure fuel system for leaks. Rectify any fuel leaks.
Use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
Check that the Electric Fuel Lift Pump (EFLP) is operating. If the EFLP is suspect, refer to Troubleshooting, "Fuel Pump Relay Circuit - Test".
Check for the introduction of air in the low-pressure fuel system. Refer to Systems Operation, Testing,
High Fuel Rail Pressure
Use the electronic service tool in order to perform the Fuel Rail Pressure Test. If the test fails, replace the SCV and solenoid. Refer to Disassembly and Assembly, "Fuel Pump Solenoid - Remove and Install".
If a fault is not identified for the SCV, use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
If the fuel rail pressure is still high, perform the following procedure:Note: Before performing the following fuel system tests, the engine must be stopped for a minimum of 30 minutes.Note: When performing the following fuel system tests, the EFLP will only operate for 2 minutes unless the engine is running. If necessary, cycle the keyswitch in order to reactivate the pump.
Illustration 1 g02337318
(1) Secondary fuel filter base (2) Transfer pump inlet regulator (TPIR) (3) Transfer pump inlet regulator return portTransfer Pump Inlet Regulator (TPIR) Flow TestRefer to Illustration 1.
Disconnect the TPIR return line from the drain port on the TPIR. Install a suitable blanking cap on the open port in the TPIR return line
Connect a temporary drain line to the drain port on the TPIR.
Place the end of the temporary drain line into a suitable calibrated container.
With the keyswitch in the ON position but the engine not running, use a suitable multimeter to measure the input voltage to the EFLP. Record the reading.
With the keyswitch in the ON position but the engine not running, measure the fuel flow from the temporary drain line. Refer to Illustration 2 for the minimum acceptable flow rate.
Illustration 2 g02355130
Minimum TPIR flow rate
Remove the temporary drain line from the drain port on the TPIR. Connect the TPIR return line to the TPIR.
If the fuel flow in Step 5 is greater than the minimum limit, contact the technical communicator at a Caterpillar dealer.
If the fuel flow in Step 5 is below the minimum limit, replace the EFLP.
If there is no fuel flow in Step 5, proceed to "Transfer Pump Inlet Regulator (TPIR) Return Test".Transfer Pump Inlet Regulator (TPIR) Return TestIn order to check the return flow from the TPIR, perform the following procedure:
Make sure that the TPIR return line is not blocked or kinked.
If the TPIR return line is clear, confirm that the Electric Fuel Lift Pump (EFLP) is operating. Make sure that the fuel lines between the EFLP and the TPIR are not blocked or kinked.
If the fuel lines to the TPIR are clear and the EFLP is operating, replace the TPIR.
If the fault is still present, contact the technical communicator at a Caterpillar dealer.Low Fuel Rail Pressure
Make sure that the level of fuel in the fuel tank is sufficient. If necessary, fill the fuel tank.
Inspect the high-pressure fuel system for leaks. Rectify any fuel leaks.
Use the electronic service tool to perform the "High Pressure Fuel Pump Calibration".
Check that the Electric Fuel Lift Pump (EFLP) is operating. If the EFLP is suspect, refer to Troubleshooting, "Fuel Pump Relay Circuit - Test".
Check for the introduction of air in the low-pressure fuel system. Refer to Systems Operation, Testing,
Caterpillar parts catalog:
Parts lining Caterpillar catalog:
6G6001
LINING BRAKE CAM END
621B, 623B, 627B
621B, 623B, 627B
6G6002
LINING BRAKE ANCHOR END
621B, 623B, 627B
621B, 623B, 627B
6G5999
LINING BRAKE CAM END
621B, 623B, 627B
621B, 623B, 627B
3J2503
LINING (ANCHOR END)
621, 623B, 627, 627B
621, 623B, 627, 627B
3J9376
LINING
630B, 631C, 631D, 633, 633C, 633D, 637, 637B, 637D
630B, 631C, 631D, 633, 633C, 633D, 637, 637B, 637D
6G5999
LINING BRAKE CAM END
621B, 623B, 627B
621B, 623B, 627B
6G6002
LINING BRAKE ANCHOR END
621B, 623B, 627B
621B, 623B, 627B
6G6001
LINING BRAKE CAM END
621B, 623B, 627B
621B, 623B, 627B
1967568
LINING-BRAKE
621G, 623G, 627G
621G, 623G, 627G
1967567
LINING-BRAKE
621G, 623G, 627G
621G, 623G, 627G
3J2468
LINING
630A
630A
3J2469
LINING
630A
630A
2J9391
LINING GROUP
630A, 630B
630A, 630B
9D2089
LINING
631D, 633D, 637D
631D, 633D, 637D
6G1728
LINING
631D
631D
3J2503
LINING (ANCHOR END)
621, 623B, 627, 627B
621, 623B, 627, 627B