LINK AS-FLOOR 8J6664 - Caterpillar

(1) 7J6545 Shim (thickness) ... .002 in.(0.05 mm) 7J6546 Shim (thickness) ... .003 in.(0.08 mm)7J6547 Shim (thickness) ... .005 in.(0.13 mm)7J6548 Shim (thickness) ... .010 in.(0.25 mm) Bearings (2) Adjustment:1. Install bolt (4) and washer (5) without shims (1). Tighten bolt (4) until gear does not turn freely.2. Measure the gap under the washer to get the thickness for shims (1).3. Remove bolt (4) and washer (5).4. Install the thickness of shims (1) measured in Step 2 and install washer (5), plate (lock) and bolt (4). Tighten the bolt to a torque of ... 50 10 lb.ft.(75 15 N m) Gear must turn freely with no end play, .000 to .002 in. (.00 to 0.05 mm) tight.(3) 9J248 Shim (thickness) ... .002 in.(0.05 mm) 9J249 Shim (thickness) ... .003 in.(0.08 mm)9J258 Shim (thickness) ... .005 in.(0.13 mm)9J259 Shim (thickness) ... .010 in.(0.25 mm) Bearings (6) Adjustment:1. Install plate (7) without shims (3). Tighten bolts to a torque of ... 15 lb.ft.(20 N m)2. Measure the gap under plate (7).3. Remove the bolts and plate (7).4. Install a thickness of shims (3) .001 to .005 in. (0.03 to 0.13 mm) less than the gap measured in Step 2. Install plate (7) and the bolts and lockwashers. Tighten bolts to a torque of ... 32 5 lb.ft.(45 7 N m) With the housing level, fill housing with SAE 80 oil to the "fill level" plug opening (on side of the housing). DO NOT OVER FILL. Install plug and give oil time to drain down into housing. Remove "fill level" plug and let all extra oil drain out. Install plug.