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496-0069 ALTERNATOR GP-CHARGING 24-VOLT, 150-AMPERE AN ATTACHMENT 3516C LOCOMOTIVE ENGINE


ELECTRICAL AND STARTING SYSTEM
ALTERNATOR GP-CHARGING
BOX GP
CONNECTION GP

LOCOMOTIVE ENGINE 3516C LOCOMOTIVE ENGINE F3Z
 3516C HD Locomotive Engine F3Z00001-UP M0064858 3516C F3Z   (2016)

ELECTRICAL AND STARTING SYSTEM

ALTERNATOR GP-CHARGING
MOUNTING GP-ALTERNATOR
469-8922 MOUNTING GP-ALTERNATOR
ALTERNATOR GP-CHARGING
249-0313 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
331-5717 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
496-0069 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
496-0070 ALTERNATOR GP-CHARGING
 

#M00648580430
 

496-0069: ALTERNATOR GP-CHARGING

496-0069 ALTERNATOR GP-CHARGING
24-VOLT, 150-AMPERE
AN ATTACHMENT
i06577187 M0064858
4960069 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-4839 [1] PULLEY (8-GROOVE)  
2. 132-3071 [1] SEAL  
3. 235-2484 [1] SEAL-LIP TYPE  
4. 249-0313 Y [1] ALTERNATOR GP-CHARGING (24-VOLT, 150-AMPERE)  
5. 252-6464 [1] BLOCK  
6. 252-6498 [1] ROD  
7. 353-2464 [1] SUPPORT-ALTERNATOR  
8. 367-2824 [1] PULLEY AS  
  465-2689 [1] SEAL-WEAR SLEEVE  
  367-2817 [1] PULLEY (8-GROOVE)  
9. 374-8484 [1] BELT-SERPENTINE  
10. 0L-2070 [4] BOLT (3/8-16X2.25-IN)  
11. 1A-1460 [2] BOLT (1/2-13X2-IN)  
12. 1D-4586 [1] BOLT (5/8-11X3.5-IN)  
13. 1F-7958 [1] NUT-FULL (1/2-13-THD)  
14. 262-4377 [1] STUD  
15. 2J-3506 [2] NUT-FULL (3/4-10-THD)  
16. 3K-2889 [1] LOCKNUT (5/8-11-THD)  
17. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
18. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
19. 5P-8247 [1] WASHER-HARD (17X32X3.5-MM THK)  
20. 5P-8248 [2] WASHER-HARD (20X36.5X3.5-MM THK)  
21. 6V-6633 [1] BOLT (1/2-13X8-IN)  
22. 7B-3235 [2] BOLT (1/2-13X1.375-IN)  
23. 7N-2597 [1] SPACER (13.5X25.4X8.08-MM THK)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00648580431
 

496-0070: ALTERNATOR GP-CHARGING

496-0070 ALTERNATOR GP-CHARGING
24-VOLT, 105-AMPERE
AN ATTACHMENT
i06574576 M0064858
4960070 ALTERNATOR GP-CHARGING Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-4839 [1] PULLEY (8-GROOVE)  
2. 132-3071 [1] SEAL  
3. 235-2484 [1] SEAL-LIP TYPE  
4. 252-6464 [1] BLOCK  
5. 252-6498 [1] ROD  
6. 331-5717 Y [1] ALTERNATOR GP-CHARGING (24-VOLT, 105-AMPERE)  
7. 353-2464 [1] SUPPORT-ALTERNATOR  
8. 367-2824 [1] PULLEY AS  
  465-2689 [1] SEAL-WEAR SLEEVE  
  367-2817 [1] PULLEY (8-GROOVE)  
9. 374-8484 [1] BELT-SERPENTINE  
10. 0L-2070 [4] BOLT (3/8-16X2.25-IN)  
11. 1A-1460 [2] BOLT (1/2-13X2-IN)  
12. 1D-4586 [1] BOLT (5/8-11X3.5-IN)  
13. 1F-7958 [1] NUT-FULL (1/2-13-THD)  
14. 262-4377 [1] STUD  
15. 2J-3506 [2] NUT-FULL (3/4-10-THD)  
16. 3K-2889 [1] LOCKNUT (5/8-11-THD)  
17. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
18. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
19. 5P-8247 [1] WASHER-HARD (17X32X3.5-MM THK)  
20. 5P-8248 [2] WASHER-HARD (20X36.5X3.5-MM THK)  
21. 6V-6633 [1] BOLT (1/2-13X8-IN)  
22. 7B-3235 [2] BOLT (1/2-13X1.375-IN)  
23. 7N-2597 [1] SPACER (13.5X25.4X8.08-MM THK)  
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00648580432
 

155-2624: BOX & MOUNTING GP

155-2624 BOX & MOUNTING GP
CANNOT BE USED WITH 3508B WITH SCAC
AN ATTACHMENT
i01105871 M0064858
1552624 BOX & MOUNTING GP Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 155-2623 Y [1] ENCLOSURE GP-WIRING  
2. 1V-7753 [4] SPACER (0.546X0.841X1.75-IN THK)  
3. 5P-8245 [8] WASHER-HARD (13.5X25.5X3-MM THK)  
4. 9X-8874 [4] BOLT (1/2-13X3-IN)  
  Y   SEPARATE ILLUSTRATION
 

#M00648580433
 

108-5564: BOX GP-JUNCTION

108-5564 BOX GP-JUNCTION
FOR USE WITH 64-VOLT STARTING SYSTEMS
AN ATTACHMENT
i00484171 M0064858
1085564 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 257-5609 Y [1] BOX GP-JUNCTION  
2. 108-5566 [1] PLATE  
3. 108-5567 [1] BRACKET AS  
  9F-6445 [4] NUT-WELD (1/4-20-THD)  
4. 1A-1460 [4] BOLT (1/2-13X2-IN)  
5. 5P-8245 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
6. 1K-4649 [4] SPACER (0.516X1X1-IN THK)  
7. 1F-2622 [6] WASHER (0.156X0.97X0.049-IN THK)  
8. 9X-2079 [6] SCREW-MACHINE (6-32X1.5-IN)  
9. 4B-5324 [6] WASHER (3.9X9.6X1.2-MM THK)  
10. 7D-6922 [6] LOCKNUT (6-32-THD)  
11. 2A-0762 [4] BOLT (1/4-20X0.625-IN)  
12. 5P-0537 [8] WASHER-HARD (7.2X14.5X2-MM THK)  
13. 9X-8124 [2] SWITCH AS-MAGNETIC (24-VOLT)(STARTING MOTOR)  
14. 039-6554 [2] RESISTOR  
15. 6L-7104 [4] SCREW-MACHINE  
16. 096-5962 [4] WASHER-HARD (3.4X7X0.8-MM THK)  
17. 9S-8750 [4] NUT-FULL (1/4-20-THD)  
18. 7E-8866 [18] TERMINAL-BLADE (14-GA TO 16-GA)  
19. 8L-8413 [4] STRAP-CABLE (WHITE)  
20. 108-5568 [1] PANEL AS  
21. 2N-7456 [2] SCREW-MACHINE (10-24X1.5-IN)  
22. 8J-1256 [2] CLIP (LOOP)  
23. 108-5569 [1] RELAY-INTERVAL  
24. 152-0485 [1] BOARD-TERMINAL  
25. 5B-9100 [4] GASKET  
26. 2N-3480 [2] SCREW-MACHINE (10-24X0.75-IN)  
28. 9Y-9373 [6] MOUNT-FLEXIBLE  
29. 7K-6536 [24] RIVET-POP  
30. 8C-8558 [4] SCREW-LOCK (4-40X0.25-IN)  
31. 3E-0105 [1] MOUNT  
32. 4B-4274 [6] WASHER (5.5X13X1.2-MM THK)  
33. 5C-2890 M [4] NUT (M6X1-THD)  
34. 4B-2047 [4] NUT (10-24-THD)  
35. 4P-6599 [1] PLUG  
   
  8T-1487 EF WIRE-ELECTRICAL (16-GA, RED)(418-CM)  
  E   ORDER BY THE CENTIMETER
  F   NOT SHOWN
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00648580434
 

108-5565: BOX GP-JUNCTION

108-5565 BOX GP-JUNCTION
PART OF 257-5609 BOX GP-JUNCTION
AN ATTACHMENT
i00484172 M0064858
1085565 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-9932 [2] CLIP  
2. 6J-4762 [2] SCREW (10-32X0.625-IN)  
 

#M00648580435
 

222-1408: BOX GP-JUNCTION

222-1408 BOX GP-JUNCTION
AN ATTACHMENT
i03786150 M0064858
2221408 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-5660 Y [1] BOX GP-JUNCTION  
2. 4P-5248 [1] PANEL AS  
3. 4P-5648 [1] PLATE  
4. 4P-5649 [2] BRACKET AS  
    (EACH INCLUDES)
  9F-6445 [2] NUT-WELD (1/4-20-THD)  
5. 9Y-9373 [6] MOUNT-FLEXIBLE  
6. 1K-4649 [4] SPACER (0.516X1X1-IN THK)  
7. 8T-4835 [4] BOLT (1/2-13X2-IN)  
8. 8T-4223 [4] WASHER-HARD (13.5X25.5X3-MM THK)  
9. 8T-9364 [4] BOLT (1/4-20X0.625-IN)  
10. 8T-4205 [4] WASHER-HARD (7.2X14.5X2-MM THK)  
11. 7K-6536 [24] RIVET-POP  
12. 6L-7104 [4] SCREW-MACHINE  
13. 4B-4274 [4] WASHER (5.5X13X1.2-MM THK)  
14. 9X-2079 [6] SCREW-MACHINE (6-32X1.5-IN)  
15. 7D-6922 [6] LOCKNUT (6-32-THD)  
16. 4B-5324 [6] WASHER (3.9X9.6X1.2-MM THK)  
  Y   SEPARATE ILLUSTRATION
 

#M00648580436
 

257-5609: BOX GP-JUNCTION

257-5609 BOX GP-JUNCTION
PART OF 108-5564 BOX GP-JUNCTION
AN ATTACHMENT
i02215312 M0064858
2575609 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 108-5565 Y [1] BOX GP-JUNCTION  
  Y   SEPARATE ILLUSTRATION
 

#M00648580437
 

462-6122: BOX GP-JUNCTION

462-6122 BOX GP-JUNCTION
AN ATTACHMENT
i06618971 M0064858
4626122 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-5239 [1] RELAY AS (24-VOLT)(SHUTDOWN NOTIFY)  
1A. 3E-5239 [1] RELAY AS (24-VOLT)(ALARM)  
2. 3N-3691 [1] TERMINAL  
3. 8C-6354 [1] CAP-RECEPTACLE (ET CONNECTOR)  
4. 8T-0258 M [4] SCREW (M5X0.8X10-MM)  
5. 9X-8124 [1] SWITCH AS-MAGNETIC (24-VOLT)(ENABLE, START SOLENOIDS)  
6. 110-6197 [1] GASKET  
7. 111-1324 [4] BLOCK-CONTACT (1-POLE)  
8. 131-9131 [1] SEAL-CONNECTOR (76-MM ID)  
9. 131-9132 [1] SEAL-CONNECTOR (89.5-MM ID)  
10. 132-8488 [1] NUT-RING  
11. 138-6307 [1] SWITCH (ENGINE STOP)  
12. 138-6308 [2] BRACKET  
13. 150-4215 [1] BOX AS  
14. 150-4217 [1] PLATE AS  
15. 151-9211 [1] HARNESS AS-BOX  
  2L-8074 [12] TERMINAL-RING (14-GA TO 16-GA, NO. 6 SCREW)  
  2L-8077 [2] TERMINAL-RING (14-GA TO 16-GA, 1/4-IN SCREW)  
  3T-3043 [1] RECEPTACLE AS-CONNECTOR (25-PIN)  
  8N-1522 [1] NUT (2-1/4-16-THD)  
  3T-3410 [1] RECEPTACLE AS-CONNECTOR (37-PIN)  
  8N-1522 [1] NUT (2-1/4-16-THD)  
  5P-6009 D TUBE-HEAT SHRINK (9.52-MM DIA)(0.01-M)  
  5P-5618 [2] TERMINAL-BLADE (10-GA TO 12-GA)  
  7E-8866 [34] TERMINAL-BLADE (14-GA TO 16-GA)  
  7G-7917 [39] PLUG-SEAL  
  7G-7918 [3] PLUG-SEAL  
  7G-7919 [3] PLUG-SEAL  
  7G-7920 [3] PLUG-SEAL  
  8N-1513 [1] RECEPTACLE AS-CONNECTOR (37-PIN)  
  8N-1522 [1] NUT (2-1/4-16-THD)  
  8N-1532 [1] RECEPTACLE AS-CONNECTOR (6-PIN)  
  8N-1536 [1] NUT (1-5/8-18-THD)  
  8N-1541 [4] SOCKET-CONNECTOR (12-GA TO 14-GA)  
  8N-1542 [2] PIN-CONNECTOR (10-GA)  
  8T-6342 E TUBE-HEAT SHRINK (3.2-MM DIA)(14-CM)  
  8T-8737 [3] PLUG-SEAL  
  9W-0852 [6] PIN-CONNECTOR (14-GA TO 16-GA)  
  9W-1951 [1] RECEPTACLE-CONNECTOR (9-PIN)  
  9X-6856 [28] PIN-CONNECTOR (16-GA TO 18-GA)  
  9X-6857 [24] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  5P-5618 [6] TERMINAL-BLADE (10-GA TO 12-GA)  
16. 152-0485 [2] BOARD-TERMINAL  
17. 154-3069 [1] FILM-IDENTIFICATION (CONTROL PANEL)  
18. 124-3176 [2] COVER  
19. 109-6507 [1] SWITCH AS-PUSH BUTTON (EMERGENCY STOP)  
  398-1723 [1] NUT (3/16X18-THD)  
20. 178-3339 [2] SCREW (8-32X0.5-IN)  
21. 344-5673 M [2] NUT (M6X1-THD)  
22. 3B-4501 [2] LOCKWASHER  
23. 4B-4274 [4] WASHER (5.5X13X1.2-MM THK)  
24. 4B-4863 [6] WASHER (4.7X11X1.2-MM THK)  
25. 7U-4892 [4] SCREW (8-32X0.75-IN)  
26. 5P-0537 [6] WASHER-HARD (7.2X14.5X2-MM THK)  
27. 6T-1767 [1] SWITCH GP-TOGGLE (RUN, STOP)  
  3L-8187 [6] LOCKWASHER  
  6T-3631 [2] NUT-HEX (15/32-32-THD)  
  6T-3632 [1] LOCKWASHER  
  6T-3633 [1] RING-LOCKING  
  6V-8374 [6] SCREW-MACHINE (6-32X0.25-IN)  
28. 6V-2694 [1] WASHER (42X51X2-MM THK)  
29. 8C-8560 [4] SCREW-LOCK (4-40X0.5-IN)  
30. 9D-2734 [3] GASKET  
31. 9D-3721 [1] SWITCH-TOGGLE (SINGLE POLE)(OVERSPEED)  
32. 9S-8750 [6] NUT-FULL (1/4-20-THD)  
33. 3E-0105 B [4] MOUNT  
34. 123-3395 B [1] FILM-IDENTIFICATION (WIRE)  
35. 7G-7918 [2] PLUG-SEAL  
36. 7G-7920 [2] PLUG-SEAL  
37. 8N-1521 [1] BELL AS-END  
38. 8N-1535 [1] BELL AS-END  
39. 8N-1541 [4] SOCKET-CONNECTOR (12-GA TO 14-GA)  
40. 8N-1514 [1] PLUG AS-CONNECTOR (37-PIN)  
41. 8N-1533 [1] PLUG AS-CONNECTOR (7-PIN)  
42. 7G-7917 [40] PLUG-SEAL  
43. 8N-1543 [4] SOCKET-CONNECTOR (10-GA)  
44. 9X-6857 [40] SOCKET-CONNECTOR (16-GA TO 18-GA)  
45. 8L-8413 B [20] STRAP-CABLE (WHITE)  
46. 186-3166 E TUBE-HEAT SHRINK (6.35-MM DIA)(10-CM)  
47. 5P-5677 D WIRE (18-GA, BLACK)(0.3-M)  
48. 121-0199 E WRAP-SPIRAL (3/8-IN OD)(38-CM)  
  B   USE AS REQUIRED
  D   ORDER BY THE METER
  E   ORDER BY THE CENTIMETER
  M   METRIC PART
 

#M00648580438
 

4P-5660: BOX GP-JUNCTION

4P-5660 BOX GP-JUNCTION
PART OF 222-1408 BOX GP-JUNCTION
AN ATTACHMENT
i00384238 M0064858
4P5660 BOX GP-JUNCTION Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7E-9932 [4] CLIP  
2. 6J-4762 [4] SCREW (10-32X0.625-IN)  
 

#M00648580439
 

151-9216: CONNECTION GP-ELECTRICAL

151-9216 CONNECTION GP-ELECTRICAL
FOR USE WITH REMOTE JUNCTION BOX
AN ATTACHMENT
i00752979 M0064858
1519216 CONNECTION GP-ELECTRICAL Parts scheme
  For full view, you need register

Parts for your 3516C LOCOMOTIVE ENGINE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3T-3044 [1] PLUG AS-CONNECTOR (25-PIN)  
2. 3T-3412 [1] PLUG AS-CONNECTOR (37-PIN)  
3. 3T-3043 [1] RECEPTACLE AS-CONNECTOR (25-PIN)  
3A. 8N-1522 NUT (2-1/4-16-THD)  
4. 3T-3410 [1] RECEPTACLE AS-CONNECTOR (37-PIN)  
4A. 8N-1522 NUT (2-1/4-16-THD)  
5. 8N-1521 [4] BELL AS-END  
6. 9X-6772 [4] STRAP-CABLE  
9. 9X-6857 [32] SOCKET-CONNECTOR (16-GA TO 18-GA)  
11. 9X-6856 [32] PIN-CONNECTOR (16-GA TO 18-GA)  
13. 7G-7917 [42] PLUG-SEAL  
15. 8N-1541 [4] SOCKET-CONNECTOR (12-GA TO 14-GA)  
17. 8N-1540 [4] PIN-CONNECTOR (12-GA TO 14-GA)  
19. 7G-7920 [4] PLUG-SEAL  
21. 7G-7919 [6] PLUG-SEAL  
   
  9X-6772 BF [4] STRAP-CABLE  
  9X-6857 BF [7] SOCKET-CONNECTOR (16-GA TO 18-GA)  
  9X-6856 BF [7] PIN-CONNECTOR (16-GA TO 18-GA)  
  7G-7917 BF [10] PLUG-SEAL  
  8N-1541 BF [4] SOCKET-CONNECTOR (12-GA TO 14-GA)  
  8N-1540 BF [4] PIN-CONNECTOR (12-GA TO 14-GA)  
  7G-7920 BF [4] PLUG-SEAL  
  7G-7919 BF [2] PLUG-SEAL  
  B   USE AS REQUIRED
  F   NOT SHOWN
 

Information:

Engine News
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Engines {1406, 7569}
Special Instruction
Charging System Troubleshooting {1406}
Charging System Troubleshooting {1406}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure for Replacing Regulator Kit on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Procedure to Install Brush Holder Assembly to End Frame on All Engines {1405}
Systems Operation
Charging System
3508C, 3512C, and 3516C Locomotive Engines
Starting System
3508C, 3512C, and 3516C Locomotive Engines
Testing and Adjusting
Alternator Regulator
3508C, 3512C, and 3516C Locomotive Engines
Charging System
3508C, 3512C, and 3516C Locomotive Engines
Service Magazine
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}
Charging System Troubleshooting Guide Has Been Updated for All Machines {1406, 7569}

Caterpillar Parts SIS Catalog 3516C :

ALTERNATOR GP-CHARGING
331-5717 ALTERNATOR GP-CHARGING
ALTERNATOR GP-CHARGING
249-0313 ALTERNATOR GP-CHARGING
SEPARATOR GP-WATER
276-5299 SEPARATOR GP-WATER
PUMP GP-FUEL TRANSFER
375-7414 PUMP GP-FUEL TRANSFER
PUMP GP-FUEL TRANSFER
322-6264 PUMP GP-FUEL TRANSFER
PUMP GP-FUEL PRIMING
7N-8599 PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRIMING
539-2726 PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRIMING
539-2722 PUMP GP-FUEL PRIMING
ALTERNATOR GP-CHARGING
496-0070 ALTERNATOR GP-CHARGING
BOX & MOUNTING GP
155-2624 BOX & MOUNTING GP
BOX GP-JUNCTION
108-5564 BOX GP-JUNCTION
BOX GP-JUNCTION
108-5565 BOX GP-JUNCTION
BOX GP-JUNCTION
222-1408 BOX GP-JUNCTION
BOX GP-JUNCTION
257-5609 BOX GP-JUNCTION
BOX GP-JUNCTION
462-6122 BOX GP-JUNCTION
BOX GP-JUNCTION
4P-5660 BOX GP-JUNCTION
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.